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Casting Design Engineer Jobs (NOW HIRING)

Alcon Industries

Mechanical Design Engineer

Cleveland, OH · On-site

$73K - $99K/yr

Mechanical Design Engineering Manager Location: Cleveland, Ohio Position Type: Full-time FLSA ... castings can be manufactured efficiently while meeting quality standards. The engineer works ...

SIGNin Solutions Inc.

Design Engineer

Peoria, IL · On-site

Role - Design Engineer Location - Peoria, IL Education & Experience Required: Bachelor's degree in ... to fabrications, castings and modular assemblies. Performs routine changes to computerized ...

Opalforce, Inc.

Design Engineer (Remote)

Las Vegas, NV · Remote

Opalforce Inc. is looking for Sr. Design engineer consultant in Las vegas, NV Requirements ... Preferred to have experience in designing Casting, sheet metal & plastic parts. * Knowledge of GD&T ...

QA1 Precision Products

Design Engineer

Lakeville, MN · On-site

$70K - $105K/yr

A strong foundation in engineering principles, a passion for automotive performance, and a deep understanding of design for manufacturability--including casting, machining, and fabrication--are ...

Neshent Technologies

Mechanical Design Engineer

Jamestown, NC · On-site

$64K - $87K/yr

... casting, and sheet metal fabrication. * Conduct FMEA, DOE, Root Cause Analysis, and other ... engineering analyses to identify and resolve design issues. * Review and validate designs against ...

QA1

Design Engineer

Mooresville, NC · On-site

A strong foundation in engineering principles, a passion for automotive performance, and a deep understanding of design for manufacturability--including casting, machining, and fabrication--are ...

New

QA1

Design Engineer

Lakeville, MN · On-site

A strong foundation in engineering principles, a passion for automotive performance, and a deep understanding of design for manufacturability--including casting, machining, and fabrication--are ...

New

Neshent Technologies

Mechanical Design Engineer

Climax, NC · On-site

$54K - $73K/yr

... casting, and sheet metal fabrication. * Conduct FMEA, DOE, Root Cause Analysis, and other ... engineering analyses to identify and resolve design issues. * Review and validate designs against ...

Neshent Technologies

Mechanical Design Engineer

Julian, NC · On-site

$74K - $101K/yr

... casting, and sheet metal fabrication. * Conduct FMEA, DOE, Root Cause Analysis, and other ... engineering analyses to identify and resolve design issues. * Review and validate designs against ...

Neshent Technologies

Mechanical Design Engineer

Oak Ridge, NC · On-site

$69K - $94K/yr

... casting, and sheet metal fabrication. * Conduct FMEA, DOE, Root Cause Analysis, and other ... engineering analyses to identify and resolve design issues. * Review and validate designs against ...

Neshent Technologies

Mechanical Design Engineer

Whitsett, NC · On-site

$56K - $76K/yr

... casting, and sheet metal fabrication. * Conduct FMEA, DOE, Root Cause Analysis, and other ... engineering analyses to identify and resolve design issues. * Review and validate designs against ...

QA1 Precision Products

Design Engineer

Mooresville, NC · On-site

$70K - $105K/yr

A strong foundation in engineering principles, a passion for automotive performance, and a deep understanding of design for manufacturability--including casting, machining, and fabrication--are ...

Neshent Technologies

Mechanical Design Engineer

Elon, NC · On-site

$48K - $66K/yr

... casting, and sheet metal fabrication. * Conduct FMEA, DOE, Root Cause Analysis, and other ... engineering analyses to identify and resolve design issues. * Review and validate designs against ...

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Casting Design Engineer information

See salary details

$50.5K

$111.4K

$138.5K

How much do casting design engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for casting design engineer in the United States is $111,405.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,000.00 and $126,500.00 per year, depending on experience, location, and employer.

What is a casting design engineer?

Casting Design Engineers are professionals who specialize in designing metal components that are manufactured using casting processes. They work on creating detailed blueprints, selecting suitable materials, and ensuring that cast components meet required specifications for strength, durability, and performance. These engineers collaborate closely with manufacturing teams to optimize designs for production efficiency and cost-effectiveness, while also addressing potential defects and quality concerns. Their expertise is critical in industries such as automotive, aerospace, and heavy machinery, where precisely engineered metal parts are essential.

What are some common challenges faced by casting design engineers during the product development process?

Casting Design Engineers often encounter challenges related to balancing design specifications with manufacturability. Translating complex product requirements into castable parts can require compromises to ensure the casting process is both cost-effective and yields high-quality results. Additionally, they must frequently collaborate with foundry teams and other engineers to address issues like material selection, minimizing defects, and optimizing mold designs. This role demands strong problem-solving skills and adaptability to ensure that designs meet both engineering and production standards.

What are the key skills and qualifications needed to thrive as a casting design engineer, and why are they important?

To thrive as a Casting Design Engineer, a solid foundation in mechanical engineering, materials science, and design principles is essential, typically supported by a relevant engineering degree. Proficiency in CAD software (such as SolidWorks or AutoCAD), simulation tools, and familiarity with manufacturing standards are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers collaborate with cross-functional teams and ensure precise designs. These skills are vital to developing efficient casting components that meet quality, cost, and safety standards in manufacturing environments.

What is the difference between Casting Design Engineer vs Foundry Engineer?

AspectCasting Design EngineerFoundry Engineer
Primary FocusDesigning casting molds and componentsOverseeing casting processes and operations
Required SkillsCAD, materials knowledge, design principlesProcess control, quality assurance, equipment operation
Work EnvironmentDesign offices, CAD labsFoundries, manufacturing plants
Common CertificationsEngineering degrees, CAD certificationsFoundry certifications, process engineering

While both roles are integral to casting manufacturing, the Casting Design Engineer primarily focuses on creating and optimizing mold designs using CAD tools, whereas the Foundry Engineer manages the casting process, ensuring quality and efficiency in production. Understanding these distinctions helps clarify career paths and employer expectations in the casting industry.

What cities are hiring for Casting Design Engineer jobs?

Cities with the most Casting Design Engineer job openings:

What states have the most Casting Design Engineer jobs?

States with the most job openings for Casting Design Engineer jobs include:

What are popular job titles related to Casting Design Engineer jobs?

For Casting Design Engineer jobs, the most frequently searched job titles are:

Sr. Mechanical Design Engineer

Tempe, AZ • On-site

Integrity PCB Design Inc
11 - 50 employees
Learn more about Integrity PCB Design Incexternal

$43 - $50/hr

Full-time

Re-posted 19 days ago

Job description

Description

**Need Immediate Candidates****Must Be A US Citizen or Permanent Resident**

Provide technical expertise and support in the materials and process engineering of cast and/or forged product. Work as part of a highly engaged and integrated Materials Engineering team. You will collaborate across engineering teams to create solutions and systems that meet the evolving needs of our customers. You will participate in all phases of product development and will be a technical point of contact for less experienced engineers.

Based in Tempe, Arizona, this Materials Engineering position will provide support for new and existing cast and/or forged products including aerospace gas turbine engines used for propulsion and auxiliary power. Primary responsibilities include support for materials and processes involved in the design and manufacture of cast/forged parts, as well as regular interaction with suppliers to help resolve issues. May occasionally need to lift 35 pounds single lift.


Approximately 10% travel within the U.S.


Pre-Screen questions:

1. Technical Expertise
Question:
Can you describe your experience with materials and process engineering for cast and/or forged products, specifically involving aerospace alloys such as aluminum, steel, titanium, and nickel?
Purpose: Validates hands-on experience with required materials and processes.

2. Problem-Solving & Supplier Interaction
Question:
Tell me about a time you identified and resolved a material or process issue with a supplier. What steps did you take, and what was the outcome?
Purpose: Assesses troubleshooting ability, collaboration skills, and supplier engagement.

3. Standards & Compliance
Question:
What is your familiarity with industry standards such as Nadcap and aerospace material specifications? How have you ensured compliance in previous roles?
Purpose: Confirms knowledge of regulatory requirements and quality assurance practices.

Requirements

YOU MUST HAVE
Bachelors' Degree with in STEM
4+ years of experience in materials/process engineering in the casting and/or forging industry
4+ years experience with aluminum, steel, titanium and nickel aerospace cast and/or wrought alloys
WE VALUE
Bachelor's Degree with specialization in Materials Science, Material Engineering, Metallurgy, Aerospace Engineering or Mechanical Engineering
Advanced degree in engineering or another related field a plus
Understanding and hands-on experience in casting and/or forging (ingot/billet and powder production processes are a plus)
Familiarity with industrial materials and processing specifications
Familiarity with Nadcap and industry standards, requirements and approvals
Capable of assessing new suppliers and determining their strengths and weaknesses
Experience with conducting casting and/or forging supplier audits (ingot/billet,powder production, investment castings, and sand casting audits are a plus)
Working with and developing suppliers
Experience troubleshooting material and process issues, and providing technical solutions for rapid problem solving
Liaison work between suppliers and company's, Quality, Supplier Development Engineers (SDE), and Integrated Supply Chain (ISC).
Working with Design Engineering
Understanding engineering drawings and requirements
Experience in Six Sigma, Lean and other process improvement tools
Experience with casting and/or forging simulation tools like DEFORM

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