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Casting Design Engineer Jobs (NOW HIRING)

Artha Nexgen

MUST HAVE: Experience in Product Design, Die Casting, creating metal / plastic / casted parts ... Good understanding of supply chain engineering and logistics coordination. * Excellent ...

Artha Nexgen

Mechanical Engineer

Las Vegas, NV · On-site

MUST HAVE: Experience in Product Design, Die Casting, creating metal / plastic / casted parts ... Good understanding of supply chain engineering and logistics coordination. * Excellent ...

PlayCore Holdings, Inc.

The Design Engineer is responsible for designing product, material specifications, design ... casting design, experience using a Product Data Management library and ERP system Travel Up to 25 ...

Superior Recreational Products

Be Seen First

Design Engineer

Carrollton, GA · On-site

Performs engineering assignments with clear and specified objectives including timely development ... casting design, experience using a Product Data Management library and ERP system Travel Up to 25 ...

PlayCore

Design Engineer - Superior

Carrollton, GA · On-site

The Design Engineer is responsible for designing product, material specifications, design ... casting design, experience using a Product Data Management library and ERP system Travel Up to 25 ...

Judge Group, Inc.

Design Engineer

Owatonna, MN · On-site

$90K - $110K/yr

Design Engineer Location: Owatonna, MN Fulltime Role Summary: Seeking a Design Engineer to support ... Experience with manufacturing methods such as sheet metal, fabrication, plastics, castings, or ...

Actalent

Design Engineer

Crawfordsville, IN · On-site

$85K - $95K/yr

Base knowledge of injection molding or similar processes such as castings. * Proficiency in troubleshooting, design, mechanical engineering, and Autodesk Inventor. * BSME/MET degree from an ...

Actalent

Design Engineer

Crawfordsville, IN · On-site

$85K - $95K/yr

Base knowledge of injection molding or similar processes such as castings. * Proficiency in troubleshooting, design, mechanical engineering, and Autodesk Inventor. * BSME/MET degree from an ...

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Casting Design Engineer information

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$50.5K

$111.4K

$138.5K

How much do casting design engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for casting design engineer in the United States is $111,405.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,000.00 and $126,500.00 per year, depending on experience, location, and employer.

What is a casting design engineer?

Casting Design Engineers are professionals who specialize in designing metal components that are manufactured using casting processes. They work on creating detailed blueprints, selecting suitable materials, and ensuring that cast components meet required specifications for strength, durability, and performance. These engineers collaborate closely with manufacturing teams to optimize designs for production efficiency and cost-effectiveness, while also addressing potential defects and quality concerns. Their expertise is critical in industries such as automotive, aerospace, and heavy machinery, where precisely engineered metal parts are essential.

What are some common challenges faced by casting design engineers during the product development process?

Casting Design Engineers often encounter challenges related to balancing design specifications with manufacturability. Translating complex product requirements into castable parts can require compromises to ensure the casting process is both cost-effective and yields high-quality results. Additionally, they must frequently collaborate with foundry teams and other engineers to address issues like material selection, minimizing defects, and optimizing mold designs. This role demands strong problem-solving skills and adaptability to ensure that designs meet both engineering and production standards.

What are the key skills and qualifications needed to thrive as a casting design engineer, and why are they important?

To thrive as a Casting Design Engineer, a solid foundation in mechanical engineering, materials science, and design principles is essential, typically supported by a relevant engineering degree. Proficiency in CAD software (such as SolidWorks or AutoCAD), simulation tools, and familiarity with manufacturing standards are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help engineers collaborate with cross-functional teams and ensure precise designs. These skills are vital to developing efficient casting components that meet quality, cost, and safety standards in manufacturing environments.

What is the difference between Casting Design Engineer vs Foundry Engineer?

AspectCasting Design EngineerFoundry Engineer
Primary FocusDesigning casting molds and componentsOverseeing casting processes and operations
Required SkillsCAD, materials knowledge, design principlesProcess control, quality assurance, equipment operation
Work EnvironmentDesign offices, CAD labsFoundries, manufacturing plants
Common CertificationsEngineering degrees, CAD certificationsFoundry certifications, process engineering

While both roles are integral to casting manufacturing, the Casting Design Engineer primarily focuses on creating and optimizing mold designs using CAD tools, whereas the Foundry Engineer manages the casting process, ensuring quality and efficiency in production. Understanding these distinctions helps clarify career paths and employer expectations in the casting industry.

What cities are hiring for Casting Design Engineer jobs?

Cities with the most Casting Design Engineer job openings:

What states have the most Casting Design Engineer jobs?

States with the most job openings for Casting Design Engineer jobs include:

What are popular job titles related to Casting Design Engineer jobs?

For Casting Design Engineer jobs, the most frequently searched job titles are:

Foundry Process Engineer

Manitowoc, WI • On-site

Wisconsin Aluminum Foundry Master
See more jobs at Wisconsin Aluminum Foundry Masterexternal

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Posted 10 days ago

Job description

Job DetailsJob Location: WAF - Manitowoc, WI 54220Position Type: Full Time

FOUNDRY PROCESS ENGINEER

Wisconsin Aluminum Foundry | Manitowoc, WI

You don't become a great casting engineer by staying behind a desk.

At Wisconsin Aluminum Foundry, you'll be where the real engineering happens – on the production floor, at the process, solving problems that don't have easy answers.

You will develop casting processes for new products, troubleshoot existing jobs, dig into scrap and customer complaints, work alongside production leaders and operators, and use tools like MAGMASOFT, DOE, metallurgy principles, and process analysis to make a good process better. You will actually see the result of your work.

Your process becomes the casting.

WHAT YOU'LL OWN

As a Foundry Process Engineer, you'll help develop robust, repeatable, error-proof casting processes from new job startup through production.

  • Develop new casting processes and bring new projects from concept into production
  • Solve problems at the source by investigating scrap, defects, and customer complaints
  • Work directly with production supervisors and managers during new job launches and troublesome jobs
  • Use MAGMASOFT simulation to troubleshoot and improve casting performance
  • Apply Design of Experiments (DOE) and structured problem-solving methods
  • Evaluate metallurgy, gating systems, casting design, and process parameters
  • Partner with Engineering to review simulations and identify opportunities to improve the process
  • Design, program, and troubleshoot pressure testing, qualification, and machining fixtures
  • Spend meaningful time on the production floor working with the people who run the process

This isn't an engineering role where you hand off your work and move on.

You own the problem until it's solved.

THIS MIGHT BE YOU IF…

You probably enjoy the kind of problem that makes everyone else say:

"Why is this happening?"

And your first thought is:

"Let's figure it out."

You’ll fit well here if you:

  • Have a Bachelor's degree in Engineering or a related field
  • Have experience in an aluminum foundry, casting, or manufacturing environment
  • Understand metallurgy, gating systems, casting design, and process development
  • Are comfortable troubleshooting problems using data, technical analysis, and sound judgment
  • Can make decisions when the answer isn't sitting in a textbook
  • Communicate well with both engineers and people on the production floor
  • Work well across Engineering, Operations, Quality, and leadership
  • Know that the best solutions often come from getting close to the process

Experience with MAGMASOFT and SolidWorks is highly desirable.

WHY WAF?

For more than 115 years, Wisconsin Aluminum Foundry has been solving some of the toughest aluminum and copper-based casting challenges. Today, our engineers work with advanced casting technologies and integrated manufacturing capabilities to take products from engineering and prototyping through production.

But what makes WAF different isn't just the technology.

It's the people who refuse to settle for "good enough."

Here, your work doesn't disappear into a spreadsheet. You'll see your engineering decisions on the floor, in the process, and ultimately in the parts we ship to customers.

Stop looking for a job where you can make an impact.

Find one where you can see it.

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