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Cae Crash Engineer Jobs (NOW HIRING)

eShocan

Sr. Occupant Safety Engineer

Troy, MI · On-site

Sr. Occupant Safety Engineer Position Overview eShocan is seeking an experienced and highly ... crash CAE * Strong expertise in LS-DYNA and associated pre/post-processing tools such as: * ANSA ...

Pacer Group

Sr. Vehicle Safety Test Engineer

Newark, CA · On-site

$40/hr

... CAE activities related to testing. • Author and maintain passive safety test timing plan, and ... crash testing, sub-system and components). • Manage preparation and execution of vehicle tests ...

Ursus Inc

Sr. Vehicle Safety Test Engineer

Newark, CA · On-site

$25 - $35/hr

We seek a Vehicle Safety Test Engineer to work with the Safety Crash Performance team and ... Lead cross-functional engineering teams, the CAE team, to establish root cause and solutions to ...

Pacer Group

Sr. Vehicle Safety Test Engineer

Newark, CA · On-site

$40/hr

... CAE activities related to testing. * Author and maintain passive safety test timing plan, and ... Attend crash tests at supplier facilities for development and official testing. * Ensure all ...

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How much do cae crash engineer jobs pay per hour?

As of Jun 5, 2026, the average hourly pay for cae crash engineer in the United States is $42.90, according to ZipRecruiter salary data. Most workers in this role earn between $38.46 and $46.39 per hour, depending on experience, location, and employer.

What is a CAE Crash Engineer job?

A CAE Crash Engineer is responsible for performing computer-aided engineering (CAE) simulations to analyze and improve the crashworthiness and safety performance of vehicles. They use finite element analysis (FEA) software to simulate crash scenarios, assess structural integrity, and ensure compliance with safety regulations. Their role involves interpreting test data, optimizing designs, and collaborating with design and testing teams to enhance vehicle safety while meeting industry standards.

What are the key skills and qualifications needed to thrive in the Cae Crash Engineer position, and why are they important?

To thrive as a CAE Crash Engineer, you need a strong background in mechanical or automotive engineering, crash dynamics, and finite element analysis, usually supported by a relevant engineering degree. Proficiency with CAE software such as LS-DYNA, HyperMesh, and experience with crash simulation tools and safety regulations is essential. Strong analytical skills, attention to detail, and effective teamwork and communication abilities help engineers collaborate efficiently on complex projects. These skills are crucial for ensuring the safety and structural integrity of vehicle designs through accurate, regulatory-compliant crash simulations.

What are the typical daily responsibilities of a CAE Crash Engineer?

A CAE Crash Engineer typically spends their day running crash simulations using specialized software, analyzing results to evaluate vehicle safety performance, and preparing detailed technical reports. They work closely with design teams to recommend structural improvements and ensure compliance with industry safety standards. Collaboration with test engineers and attending team meetings to discuss simulation findings and project timelines is also common. This role requires a balance of hands-on technical work and effective communication to contribute to the overall safety and success of new automotive products.
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What cities are hiring for Cae Crash Engineer jobs? Cities with the most Cae Crash Engineer job openings:
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Cae Crash Engineer jobs near you
Infographic showing various Cae Crash Engineer job openings in the United States as of May 2026, with employment types broken down into 75% Full Time, and 25% Part Time. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $89,228 per year, or $42.9 per hour.

Sr. Occupant Safety Engineer

eShocan

Troy, MI • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 2 days ago

Job description

Sr. Occupant Safety Engineer Position Overview eShocan is seeking an experienced and highly motivated Sr. Occupant Safety Engineer to support the development and validation of occupant protection systems through advanced CAE simulations. This role focuses on virtual analysis, system integration, and performance optimization of restraint and interior safety components across various impact scenarios. Key Responsibilities
  • Develop and maintain occupant safety CAE models using LS-DYNA for frontal and side impact scenarios
  • Perform system-level analysis to evaluate occupant injury metrics across multiple crash configurations
  • Optimize performance of restraint and interior components including:
    • Airbags (frontal and side)
    • Seat belts
    • Seats (1st and 2nd row)
    • Steering column
    • Instrument panel and interior trim components
  • Collaborate with Design Release Engineers (DREs) and suppliers to ensure accurate CAE model correlation and integration
  • Ensure CAE models are updated with latest CAD data and aligned with physical test assumptions
  • Work cross-functionally with:
    • Safety structures teams (BIW performance alignment)
    • Interior and chassis teams for system-level optimization
    • Testing teams to align CAE models with physical validation results
  • Support occupant safety attribute delivery across all program phases through Start of Production (SOP)
  • Participate in test lab activities as required to validate CAE assumptions
Required Qualifications
  • Bachelor's degree in Mechanical Engineering, Automotive Engineering, Biomechanics, or related field
  • 8-10 years of experience in occupant safety / crash CAE
  • Strong expertise in LS-DYNA and associated pre/post-processing tools such as:
    • ANSA / META
    • HyperWorks
    • LS-PrePost
    • Primer
  • Experience with Humanetics CAE dummy models
  • Deep understanding of North American safety standards and protocols including:
    • FMVSS 208 / 214
    • US-NCAP
    • IIHS
  • Strong knowledge of occupant safety system design and tuning, including:
    • Airbag systems (frontal and side)
    • Seatbelt systems
    • Seating systems and integration
    • Steering column behavior
    • Interior energy absorption components
Preferred Qualifications
  • Experience in full vehicle crash simulation and system-level optimization
  • Exposure to correlation between CAE and physical testing
  • Strong cross-functional collaboration skills in automotive product development
eShocan Benefits
  • Medical, Dental, and Vision Insurance (effective from day one)
  • Paid Time Off (PTO) with immediate accrual
  • Paid Holidays (as per client schedule)
  • 401(k) with employer match
  • Flexible Spending Account (FSA) participation
  • Bi-weekly payroll with direct deposit
  • Employee referral bonus program
  • Work visa sponsorship support (as applicable)
  • Green Card sponsorship assistance (based on eligibility and tenure)

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