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Cae Crash Safety Jobs (NOW HIRING)

Bachelor's degree in Engineering and 5+ years of Crash Safety CAE experience * Education with the following specialties preferred: Mechanical, Mechanical Technology, Aerospace, Automotive ...

The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and ...

Bachelor's degree in Engineering and 5+ years of Crash Safety CAE experience * Education with the following specialties preferred: Mechanical, Mechanical Technology, Aerospace, Automotive ...

Bachelor's degree in Engineering and 5+ years of Crash Safety CAE experience * Education with the following specialties preferred: Mechanical, Mechanical Technology, Aerospace, Automotive ...

Bachelor's degree in Engineering and 5+ years of Crash Safety CAE experience * Education with the following specialties preferred: Mechanical, Mechanical Technology, Aerospace, Automotive ...

Bachelor's degree in Engineering and 5+ years of Crash Safety CAE experience * Education with the following specialties preferred: Mechanical, Mechanical Technology, Aerospace, Automotive ...

CAE Intern

Troy, MI · On-site

$14 - $18.75/hr

Perform structural evaluations in the fields of NVH, crash/safety, durability, CFD, vehicle ... tools such as Beta CAE's ANSA/Meta Post, Altair's Hyper works, Oasys Suite, and Animator.

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Cae Crash Safety information

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$35.5K

$103.1K

$163K

How much do cae crash safety jobs pay per year?

As of Jul 13, 2026, the average yearly pay for cae crash safety in the United States is $103,058.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,000.00 and $133,000.00 per year, depending on experience, location, and employer.

What are the typical responsibilities of a CAE Crash Safety engineer within a project team?

As a CAE Crash Safety engineer, you will be responsible for setting up and executing crash simulations, analyzing test results, and recommending design changes to improve vehicle safety. Your work involves close collaboration with design engineers, materials specialists, and physical test teams to ensure simulation data aligns with real-world crash test outcomes. You’ll also document findings, present results to stakeholders, and contribute to the refinement of automotive safety systems. This role often requires managing multiple simulation projects at once and staying up-to-date with evolving safety standards and simulation technologies.

What are the key skills and qualifications needed to thrive in the Cae Crash Safety position, and why are they important?

To thrive in a CAE Crash Safety role, you need strong expertise in mechanical engineering, physics, and vehicle safety regulations, typically backed by a relevant engineering degree. Proficiency in CAE software such as LS-DYNA, HyperMesh, and familiarity with crash simulation methodologies are crucial, along with relevant certifications like Six Sigma or ISO standards knowledge. Strong analytical thinking, attention to detail, problem-solving skills, and effective communication are key soft skills for this position. These skills ensure accurate crash analysis, effective teamwork, and development of safer vehicle designs that meet industry regulations.

What is a CAE Crash Safety job?

A CAE Crash Safety job involves using Computer-Aided Engineering (CAE) tools to simulate and analyze vehicle crash scenarios. Engineers in this role develop and validate crash models to improve vehicle safety, meet regulatory requirements, and optimize structural performance. They work closely with design and test teams to enhance crashworthiness while reducing development costs and time.

More about Cae Crash Safety jobs
What cities are hiring for Cae Crash Safety jobs? Cities with the most Cae Crash Safety job openings:
What states have the most Cae Crash Safety jobs? States with the most job openings for Cae Crash Safety jobs include:
What job categories do people searching Cae Crash Safety jobs look for? The top searched job categories for Cae Crash Safety jobs are:
Infographic showing various Cae Crash Safety job openings in the United States as of July 2026, with employment types broken down into 57% Full Time, 14% Part Time, and 29% Contract. Highlights an 100% In-person job distribution, with an average salary of $103,058 per year, or $49.5 per hour.
CAE Crash and Safety Engineer

CAE Crash and Safety Engineer

Detroit Engineered Products

Auburn Hills, MI • On-site

Contractor

Re-posted yesterday


Job description

Job Description
  • Crash Safety CAE Engineer:
  • This is a contract position for a Crash Safety CAE Engineer in Auburn Hills, MI. The role involves developing design strategies to meet crash safety targets at the vehicle, system, and component levels, ensuring compliance with global safety regulations and consumer rating protocols.
  • Responsibilities:
  • Lead vehicle design development using CAE, balancing all applicable global vehicle safety requirements.
  • Build and maintain full vehicle and system level CAE models following best practices, ensuring high simulation fidelity and results accuracy.
  • Perform CAE simulations for dynamic and quasi-static crash scenarios, including frontal, side, rear, pedestrian, occupant, and crash avoidance events.
  • Improve structural performance and efficiency with minimized weight and cost (topology, joints, weld/adhesive, gauge, lightweight materials, etc.).
  • Summarize simulation results in a clear and actionable format for development teams.
  • Collaborate cross-functionally with Program Management, and other engineering teams (Studio, Body, Trims, Electrical, Electronics, Manufacturing, etc.).
  • Qualifications:
  • Bachelor's, Master's, or Ph.D. in Mechanical Engineering or a related discipline.
  • 8+ years of experience in full-vehicle crashworthiness and multi-physics CAE simulations.
  • Strong knowledge of global regulatory vehicle safety standards (AIS, ECE, FMVSS), consumer safety ratings (US-NCAP, Euro NCAP), and insurance ratings (IIHS, RCAR).
  • Strong understanding of structural mechanics and energy management in crashes based on first-principles physics.
  • Experience in developing crashworthy structures, occupant restraints, exterior and interior systems.
  • Proven ability to correlate the CAE results to physical test data and calibrate virtual models to reflect real-world performance.
  • Proficiency in LS-DYNA, ANSA, PRIMER, HYPERWORKS; familiarity with ADAS active safety simulations and AI/ML-based CAE tools is a plus.
  • Experience working on multiple vehicle platforms, including Electric, Hybrid, and Autonomous Vehicles.
  • Strong communication skills with ability to present results and influence cross-functional design decision