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Bonnell Jobs (NOW HIRING)

Bonnell Aluminum

Extrusion Process Engineer

Niles, MI · On-site

Bonnell Aluminum is a leading manufacturer of custom aluminum extrusions in North America. With a commitment to customer excellence, our production facilities cater to many of the nation's largest ...

Bonnell Aluminum

Business Analyst

Newnan, GA · Hybrid

Bonnell Aluminum is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any characteristics protected by applicable legislation. Work ...

Bonnell Aluminum

Racker - 1st Shift

Elkhart, IN · On-site

$17.51/hr

Bonnell Aluminum is North America's premier manufacturer of custom aluminum extrusions. We manufacture mill finish, anodized, painted and thermally broken aluminum extrusions. Our press size ranges ...

Bonnell Aluminum

Racker - 1st Shift

Elkhart, IN

$17.51/hr

Bonnell Aluminum is North America's premier manufacturer of custom aluminum extrusions. We manufacture mill finish, anodized, painted and thermally broken aluminum extrusions. Our press size ranges ...

Bonnell Aluminum

Racker - 1st Shift

Elkhart, IN

$17.51/hr

Bonnell Aluminum is North America's premier manufacturer of custom aluminum extrusions. We manufacture mill finish, anodized, painted and thermally broken aluminum extrusions. Our press size ranges ...

Bonnell Aluminum

Customer Experience Specialist

Newnan, GA · On-site

$16 - $20/hr

The ideal candidate will have a strong customer service orientation with a demonstrated commitment to providing exceptional value on behalf of Bonnell's customers. Of particular importance will be ...

Bonnell Aluminum

Business Analyst

Newnan, GA · Hybrid

Bonnell Aluminum is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any characteristics protected by applicable legislation. Work ...

Bonnell Aluminum

Business Analyst

Newnan, GA · On-site

Bonnell Aluminum is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to any characteristics protected by applicable legislation. Work ...

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How much do bonnell jobs pay per hour?

As of Jun 8, 2026, the average hourly pay for bonnell in the United States is $27.34, according to ZipRecruiter salary data. Most workers in this role earn between $23.32 and $30.77 per hour, depending on experience, location, and employer.

What are some common challenges faced by Bonnell machine operators in a manufacturing environment?

Bonnell machine operators often encounter challenges related to maintaining consistent product quality while meeting production deadlines. Managing minor mechanical issues, ensuring proper machine calibration, and adhering to safety protocols are daily concerns. Collaboration with maintenance teams and quality control staff is crucial for troubleshooting and minimizing downtime. Staying organized and attentive helps operators efficiently address these challenges and maintain smooth workflow.

What are Bonnell springs?

Bonnell springs are a type of hourglass-shaped coil commonly used in traditional innerspring mattresses. These springs are interconnected to form a single spring unit, providing support and firmness to the mattress. Bonnell springs are known for their durability and have been used in mattresses for many decades. They offer a balance of comfort and support, making them a popular choice in budget-friendly mattresses.

What are the key skills and qualifications needed to thrive as a Bonnell operator, and why are they important?

To thrive as a Bonnell operator, you need mechanical aptitude, attention to detail, and experience in manufacturing or machine operation, often supported by a high school diploma or equivalent. Familiarity with industrial machinery, safety protocols, and possibly basic computer-operated systems is typically required. Reliability, teamwork, and effective communication are valuable soft skills for excelling in this role. These competencies ensure product quality, workplace safety, and efficient production processes.

What is the difference between Bonnell vs Coil Spring?

AspectBonnellCoil Spring
TypeInnerspring mattress support system with hourglass-shaped steel coilsInnerspring support system with continuous or individually wrapped coils
ConstructionCoils are interconnected, providing firm supportCoils may be interconnected or independent, offering varied support and motion isolation
ComfortTypically firmer, durable supportVaries from soft to firm, often more responsive
UsageCommon in traditional mattresses, especially budget optionsUsed in a wide range of mattresses, including luxury models

In summary, Bonnell coils are a traditional, interconnected spring system known for durability and firmness, while coil springs can vary in design and comfort level, offering more options for different preferences and higher-end mattresses.

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Bonnell jobs near you
Infographic showing various Bonnell job openings in the United States as of May 2026, with employment types broken down into 3% Internship, 88% Full Time, and 9% Nights. Highlights an 100% Physical job distribution, with an average salary of $56,861 per year, or $27.3 per hour.
Extrusion Process Engineer

Extrusion Process Engineer

Bonnell Aluminum

Niles, MI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

Job description

Job Description
Bonnell Aluminum is a leading manufacturer of custom aluminum extrusions in North America. With a commitment to customer excellence, our production facilities cater to many of the nation's largest and most respected manufacturing companies through design solutions, unparalleled extrusion capabilities, and services.
At the Niles MI facility, we are searching for a responsible process engineer to lead the optimization and automation of production processes. As an integral part of the extrusion team, the Extrusion Process Engineer will be critical in solving challenges while improving manufacturing quality and efficiency. The position will be working closely with cross-functional managers in support of company's overall operating goals and objectives.
Your Role:
  • Support extrusion press operations including sawing, heat treating, die shop, and maintenance
  • Evaluate current processes and procedures to establish/implement positive change.
  • Assess process capabilities, prioritize process improvement opportunities, and innovate and implement process improvements.
  • Assist in the development of new product trials and trial parameters.
  • Develop standard operating procedures for extrusion department.
  • Work closely with maintenance department to assist in the development and prioritization of preventive maintenance methods.
  • Work closely with quality, planning, and operations departments to analyze and reduce production expenses while supporting the development of new products.
  • Assist in equipment optimization process and perform other duties as assigned.
  • Apply an understanding of process and equipment failure modes to create reliable systems and processes.
  • Prepare engineering reports and requests for capital with justification of ROI.

Required Education/Experience:
  • Bachelor's in engineering or other related technical degree, or equivalent work experience.
  • SolidWorks/AutoCAD or similar experience
  • Strong communication and time management skills.
  • Strong leadership skills; to work within a team environment.
  • Proficient in MS Office (Excel, PowerPoint, Teams, and Word)

Preferred Skills:
  • Previous project management and capital expenditure experience
  • Excellent understanding of all aluminum extrusion processes.
  • Excellent understanding of metallurgical properties of various aluminum alloys.
  • Hands-on experience with all facets of extrusion processing in a production environment.
  • Ability in developing and maintaining strong relationships with production staff.
  • Experience in utilizing Six Sigma and lean tools.

Why You'll Love Working with Us:
  • Components of our Core: SAFETY; INTEGRITY; RESPECT; CELEBRATION; COMMUNICATION; TRUST; DIVERSITY; and ACCOUNTABILITY
  • We're People Leaders
  • Competitive Salary
  • Employee Benefits
    • Paid Vacation
    • Medical, Dental, Vision, and Life
    • Matching 401 K

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