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Beckhoff Automation Jobs in Illinois (NOW HIRING)

Automation Engineer

Northbrook, IL · On-site

$90 - $120/hr

Hands-on experience with Beckhoff controls and TwinCAT 3.Strong PLC programming skills, especially ... Strong understanding of automation sequencing, interlocks, fault handling, and recovery.Experience ...

Hands-on experience with Beckhoff controls and TwinCAT 3. * Strong PLC programming skills ... Strong understanding of automation sequencing, interlocks, fault handling, and recovery.

Sr. Controls Engineer

Willowbrook, IL · Hybrid

$90K - $125K/yr

Design electrical schematics and panels for conveying and automation systems * Procure electrical ... Beckhoff or Siemens a plus) * HMI development experience (Allen-Bradley required; Beckhoff or ...

Sr. Controls Engineer

Willowbrook, IL · On-site

$90K - $125K/yr

Design electrical schematics and panels for conveying and automation systems * Procure electrical ... Beckhoff or Siemens a plus) * HMI development experience (Allen-Bradley required; Beckhoff or ...

... Beckhoff and TwinCAT experience. * AutoCAD Electrical experience. * PLC programming and industrial automation experience. * Strong troubleshooting and controls integration skills. Preferred ...

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Beckhoff Automation information

See Illinois salary details

$30K

$113K

$164.3K

How much do beckhoff automation jobs pay per year?

As of Sep 5, 2026, the average yearly pay for beckhoff automation in Illinois is $112,995.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,700.00 and $134,700.00 per year, depending on experience, location, and employer.

What is a Beckhoff Automation job?

A Beckhoff Automation job typically involves working with Beckhoff's industrial automation technologies, such as PC-based control systems, TwinCAT software, and EtherCAT communication. Roles may include engineering, programming, system integration, or technical support for automation solutions in industries like manufacturing, robotics, and building automation. Employees often design, implement, and optimize automation systems to improve efficiency and precision. Depending on the position, responsibilities may range from developing custom software solutions to troubleshooting hardware and networking issues.

What are the key skills and qualifications needed to thrive in a Beckhoff Automation position?

To excel in a Beckhoff Automation role, you typically need a background in electrical engineering, automation technology, or mechatronics, along with experience in PLC programming and system integration. Hands-on proficiency with Beckhoff TwinCAT software, EtherCAT networks, and familiarity with industrial automation standards are often required, and relevant certifications are highly valued. Strong problem-solving skills, effective communication, and the ability to work both independently and as part of a multidisciplinary team distinguish top performers. These competencies are essential for designing, implementing, and troubleshooting complex automation solutions in dynamic industrial settings.

What types of projects or industries might I work with as a Beckhoff Automation specialist?

As a Beckhoff Automation specialist, you’ll often work on projects across various industries, including automotive, packaging, food and beverage, pharmaceuticals, and manufacturing. Your daily responsibilities can range from developing and commissioning machine control systems to troubleshooting automation processes and collaborating with design engineers and clients. Teams are usually cross-functional, so you’ll frequently coordinate with software developers, electrical engineers, and project managers to deliver integrated solutions. This diversity provides valuable experience with advanced automation technologies and opens up opportunities for career growth into roles such as lead engineer, project manager, or automation consultant.

What does Beckhoff Automation do?

Beckhoff Automation is a company that develops and manufactures automation technology, including industrial controllers, I/O systems, and software for automation and control applications. Jobs in this field often require knowledge of PLC programming, industrial networks, and automation standards.

What are the most commonly searched types of Beckhoff Automation jobs in Illinois?

The most popular types of Beckhoff Automation jobs in Illinois are:

Infographic showing various Beckhoff Automation job openings in Illinois as of August 2026, with employment types broken down into 88% Full Time, 9% Part Time, and 3% Contract. Highlights an 81% Physical, 6% Hybrid, and 13% Remote job distribution, with an average salary of $112,995 per year, or $54.3 per hour.

Robotics Controls Integration Engineer (ABB/Beckhoff)

Atlas Fibre

Northbrook, IL • On-site

$100K - $150K/yr

Other

Posted 4 days ago


Key responsibilities

  • Program, test, and commission ABB industrial robots using RAPID.

  • Develop, debug, and troubleshoot Beckhoff PLC applications in TwinCAT 3, including configuring EtherCAT networks.

  • Integrate robots, PLCs, sensors, actuators, and industrial equipment into automation cells and oversee full project execution from development through production commissioning.


Job description

Robotics Controls Integration Engineer (ABB/Beckhoff) A day in this role

You walk onto the manufacturing floor with a laptop and a plan. By mid-morning, you’ve refined ABB RAPID routines to optimize cycle time, synchronized handshakes between the robot cell and a Beckhoff TwinCAT 3 PLC, and verified that EtherCAT devices are healthy and correctly mapped. After lunch, you commission a new sensor array, validate interlocks and fault recovery logic, and drive the cell through production tests. Before the day ends, you’ve documented a change, pushed it to production, and troubleshot an edge case on the floor—all hands-on.

What you'll do
  • Program, test, and commission ABB industrial robots using RAPID.
  • Develop and debug Beckhoff PLC applications in TwinCAT 3 (primarily Structured Text).
  • Integrate robots, PLCs, sensors, actuators, and related industrial equipment into robust automation cells.
  • Configure, diagnose, and resolve EtherCAT network issues.
  • Own full project execution from development through production commissioning on the manufacturing floor.
  • Author reliable automation sequences with proper interlocks, fault handling, and recovery logic.
  • Read electrical schematics to troubleshoot and repair industrial controls.
Who this role is for

This is a hands-on robotics and controls engineering position. If most of your background is in project management or electrical design alone, this role is not the right fit. We’re looking for an engineer eager to work directly with equipment on the floor and see systems through to production.

Must-have experience
  • ABB robot programming and commissioning.
  • Strong ABB RAPID skills.
  • Beckhoff controls with TwinCAT 3.
  • PLC programming with emphasis on Structured Text.
  • EtherCAT configuration and troubleshooting.
  • Integration of robots, PLCs, sensors, actuators, and industrial devices.
  • On-floor commissioning and troubleshooting.
  • Electrical schematic reading and industrial controls troubleshooting.
  • Deep understanding of sequencing, interlocks, faults, and recovery.
  • End-to-end delivery from development to production commissioning.
Preferred experience
  • ABB RobotStudio and ABB SafeMove.
  • Beckhoff TwinSAFE; Beckhoff servo and motion control.
  • CNC machine-tool integration or robotic machine tending.
  • Machine vision (Cognex, Keyence, ABB Vision, or similar).
  • Industrial communications: OPC UA, EtherNet/IP, PROFINET, MQTT.
  • General-purpose programming (Python, C#, C++).
  • Automated pallet and tool handling, CMMs, and inspection systems.
  • Multi-robot or multi-machine cells.
  • Digital twin or offline simulation.
Core proficiencies
  • PLC troubleshooting and programming
  • Industrial and manufacturing engineering fundamentals
  • Industrial robot programming
  • Troubleshooting industrial automation equipment
  • Machine vision programming
  • Electrical/electronic systems
  • Industrial electrical systems and experience
  • Electrical schematic reading
Tools & technologies you'll use
  • Programmable Logic Controllers (Beckhoff)
  • Vision systems
  • Servo motors
  • ABB industrial robots