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Automation Controls Jobs in Illinois (NOW HIRING)

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Automation Controls information

See Illinois salary details

$44.6K

$95.1K

$136.1K

How much do automation controls jobs pay per year?

As of Sep 14, 2026, the average yearly pay for automation controls in Illinois is $95,145.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,900.00 and $107,100.00 per year, depending on experience, location, and employer.

What are automation controls?

Automation controls refer to the systems and devices used to manage, command, direct, or regulate the behavior of other devices or systems in industrial and manufacturing processes. These controls typically include hardware and software components such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), sensors, and actuators. The primary goal of automation controls is to increase efficiency, safety, and reliability while reducing manual intervention and operational costs. People working in automation controls design, program, install, and maintain these systems across various industries such as manufacturing, energy, and transportation.

What are the key skills and qualifications needed to thrive as an automation controls engineer?

To thrive as an Automation Controls Engineer, you need a solid background in electrical engineering, PLC programming, and industrial automation, typically supported by a relevant engineering degree. Familiarity with tools and systems like Siemens, Allen-Bradley PLCs, HMI/SCADA software, and certifications such as Certified Automation Professional (CAP) are highly valued. Strong problem-solving, attention to detail, and effective communication skills set top performers apart in this field. These abilities are crucial for designing, troubleshooting, and optimizing automated systems that drive efficiency and productivity in manufacturing and industrial environments.

What are some common challenges faced by automation controls professionals when integrating new equipment into existing systems?

Automation Controls professionals often encounter challenges when integrating new equipment, such as ensuring compatibility with legacy systems, maintaining consistent communication protocols, and minimizing downtime. Troubleshooting these issues requires strong problem-solving skills and collaboration with cross-functional teams, including engineers, IT specialists, and production staff. Staying updated on the latest industry standards and technologies is also essential for successful integration and ongoing system optimization.

What is the difference between Automation Controls vs Electrical Technicians?

AspectAutomation ControlsElectrical Technicians
CertificationsPLC, DCS, or automation system certificationsElectrical licenses, OSHA certifications
Work EnvironmentManufacturing plants, automation system setupsConstruction sites, electrical maintenance
Industry UsageIndustrial automation, process controlElectrical installation and repair

Automation Controls specialists focus on designing, programming, and maintaining automation systems like PLCs and DCS, primarily in manufacturing environments. Electrical Technicians handle electrical wiring, troubleshooting, and repairs across various settings. While both roles require electrical knowledge, Automation Controls professionals specialize in automation technology, making their skills more aligned with modern industrial systems.

How to get into controls and automation?

To enter controls and automation, pursue a relevant technical degree such as electrical, mechanical, or industrial engineering, and gain experience with programmable logic controllers (PLCs), sensors, and automation software. Certifications like Certified Control Systems Technician (CCST) can enhance job prospects, and hands-on experience through internships or apprenticeships is highly valuable.

What are the most commonly searched types of Automation Controls jobs in Illinois?

The most popular types of Automation Controls jobs in Illinois are:

Infographic showing various Automation Controls job openings in Illinois as of September 2026, with employment types broken down into 93% Full Time, 5% Part Time, 1% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $95,145 per year, or $45.7 per hour.

Automation Controls Engineer

Saint Charles, IL β€’ On-site

$81K - $108K/yr

Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 9 days ago


Job description

Job description

Position Title: Electrical Controls Engineer

Department: Electrical Controls

Report To: Electrical Controls Department Manager

Genesis Automation designs and builds custom automated assembly, test, and special process equipment for a wide array of industries. Genesis offers an unparalleled opportunity for those who want to work in a hi-tech field applying the latest state of the art technologies while helping to implement creative solutions to solve complex problems. Awesome opportunity for a motivated candidate to grow with us.

SPECIFIC RESPONSIBILITIES:
  • Review customer specifications, product drawings, and related documentation to determine best overall control solution to meet or exceed customer requirements.
  • Development of overall controls architecture for complex assembly, test, and special process systems incorporating pneumatic, cam, and servo driven stations.
  • Support electrical designers and provide technical details required to implement the design.
  • Provide support to mechanical engineering team to ensure synergistic conformance between mechanical and electrical control systems.
  • Research and specify robust, cost effective, purchased components and sub-systems to meet system design requirements.
  • Participate in internal design reviews, customer design reviews, customer buy-off sessions.
  • Work with project team to identify and debug mechanical and / or electrical system issues.
  • Identify, communicate, and document scope changes that may impact project cost and/or delivery.
  • Communicates time estimates and scheduling related to the electrical controls design tasks with project team members and the Controls Engineering Manager.
  • Maintain the highest level of quality and professionalism to meet or exceed customer expectations for world-class performance.
  • Communicates with customers, in house staff, and outside vendors on technical information related to assigned projects.
  • Must be able to travel nationally and internationally to customer sites to perform installations of new equipment, or to troubleshooting and / or service previously installed equipment on short notice.
  • The physical requirements of this position include sitting, standing, walking, talking, hearing, bending, pushing, pulling, reaching overhead, twisting, working at floor level, working in tight places, and lifting up to 32 lbs. 3 oz.

COMMUNICATES WITH: Project Engineers, Applications Engineers, Mechanical Engineers, Controls Engineers, Manufacturing, Purchasing, Human Resources, All Project Team Members, Customers and Suppliers.

QUALIFICATIONS & EXPERIENCE:
  • Bachelor of Science degree in Electrical Engineering or relevant experience.
  • Five (5) plus years of experience with design and integration of controls systems for custom automated machinery.
  • Proficient with Allen Bradley PLC’s HMI’s Servo Controls, machine vision (Cognex / Keyence)
  • Configure and program remote I/O devices such as Ethernet IP, Modbus or similar.
  • Program a variety of safety and non-safety PLC’s, and HMI’s.
  • Fanuc, Yaskawa, ABB, Universal, Kuka, Epson Robot programming experience a plus.
  • Exceptional problem solving, analytical reasoning, and debugging skills.
  • Strong organizational skills dedicated to meeting / beating schedules & budgets.
  • Strong analog and digital background with C++ experience a plus.
  • Ability to integrate instrumentation and lab equipment into automated systems to provide accurate measurements and test results that meet customer specifications a plus.
  • Strong communication skills – listening, verbal, written, and presentation.
  • Able to travel nationally and internationally to customer sites.
  • Desire to work with a team and explore creative solutions.
  • Strong sense of urgency
  • Attention to detail
  • Must have a valid driver’s license

Note: This position may require compliance with ITAR export regulations, applicants must be US citizens or hold permanent resident status.

Benefits:

  • 401(k)
  • Dental insurance
  • Flexible schedule
  • Health insurance
  • Health savings account
  • Paid time off
  • Vision insurance

Schedule:

  • Monday to Friday

Work Location: In person

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