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Battery Process Engineer Jobs in California (NOW HIRING)

Role Summary Join Rivian as a Sr. Battery Engineer within the ESS Product Excellence team, based in ... Support the development and maturation of cross-functional processes (PD, ME, Ops, Service ...

Battery Test Engineer The Role We are seeking a hands-on Battery Test Engineer with a proactive ... Automate validation - Codevelop automated validation processes and test automation with other test ...

Battery Test Engineer

Cupertino, CA · On-site

$130K - $160K/yr

Please protect your personal information during any recruitment process. While Monks may contact ... Battery Test Engineer The Role We are seeking a hands-on Battery Test Engineer with a proactive ...

Lyten is an advanced materials company with arevolutionarynext generation battery cell chemistry.We ... Thisisa fast-paced environment whereyou willtake ownership of process engineering for our pilot ...

We engineer and manufacture ground-breaking battery materials that significantly increase the ... Strong technical background, experience with lithium-ion batteries including different process ...

Staff Battery Engineer

Alameda, CA · On-site

$151K - $191K/yr

We engineer and manufacture ground-breaking battery materials that significantly increase the ... Strong technical background, experience with lithium-ion batteries including different process ...

Who You Are As a Battery Engineer on the Battery Engineering team, you'll be an integral part of ... Strong technical background, experience with lithium-ion batteries including different process ...

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Battery Process Engineer information

What does a Battery Process Engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What are some common challenges faced by Battery Process Engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What are the key skills and qualifications needed to thrive as a Battery Process Engineer, and why are they important?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.
What are popular job titles related to Battery Process Engineer jobs in California? For Battery Process Engineer jobs in California, the most frequently searched job titles are:
What job categories do people searching Battery Process Engineer jobs in California look for? The top searched job categories for Battery Process Engineer jobs in California are:
What cities in California are hiring for Battery Process Engineer jobs? Cities in California with the most Battery Process Engineer job openings:
Infographic showing various Battery Process Engineer job openings in California as of June 2026, with employment types broken down into 3% Locum Tenens, 93% Full Time, 1% Part Time, and 3% Temporary. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution.
Sr. Battery Engineer

Sr. Battery Engineer

Rivian

Tustin, CA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 27 days ago


Rivian rating

7.4

Company rating: 7.4 out of 10

Based on 156 frontline employees who took The Breakroom Quiz

17th of 44 rated automakers


Job description

About Rivian
Rivian is on a mission to keep the world adventurous forever. This goes for the emissions-free Electric Adventure Vehicles we build, and the curious, courageous souls we seek to attract.
As a company, we constantly challenge what's possible, never simply accepting what has always been done. We reframe old problems, seek new solutions and operate comfortably in areas that are unknown. Our backgrounds are diverse, but our team shares a love of the outdoors and a desire to protect it for future generations.
Role Summary
Join Rivian as a Sr. Battery Engineer within the ESS Product Excellence team, based in our Franklin office. In this role, you will support the sustaining engineering of HV battery systems that are already in production, with a heavy focus on field performance analysis, reliability, and service issue mitigation. You will also assist in documenting and communicating lessons learned and Design for Manufacturing (DFM) input into next-generation battery designs.
If you are a self-starter with foundational battery systems experience, a passion for diagnosing complex issues in the field, and a desire to shape the design of our future products, we want to hear from you. Help us keep the world adventurous forever.
Responsibilities
  • Support sustaining engineering for in-production HV battery systems
    • Assist the team's liaison activities between Service, Reliability, Reman, FAME, Plant ME/PE/Ops, Supplier Quality, and Product Development to drive durable solutions to battery issues observed in the field and at service centers.
    • Maintain a system-level view of how hardware, BMS software, diagnostics, and vehicle usage patterns interact to impact customer experience.
  • Field performance analysis and service issue mitigation
    • Analyze field, warranty, and ongoing reliability test data to detect trends, characterize emerging failure modes, and quantify risk to customers and the business.
    • Support root cause investigations for HV battery-related field and service issues (e.g., no-start, reduced performance, diagnostic trouble codes, degradation anomalies), driving permanent corrective and preventive actions.
    • Assist Service Engineering and Technical Support to define, refine, and validate diagnostic strategies, service procedures, and repair paths, ensuring they are robust, efficient, and safe for field execution.
    • Support prioritization and monitoring of field actions (e.g., service campaigns, software updates, component changes).
  • Design Feed-Forward and Continuous Improvement
    • Collect and document lessons learned from field and production back into battery architecture, component selection, and integration strategies for current and future programs.
    • Collaborate with Manufacturing Engineering, Reman, and Supplier Quality to improve build robustness, yield, rework/repair strategies, and remanufacturing flows for HV battery assemblies.
    • Support design decisions to improve service access, diagnostic coverage, component modularity, and repairability, minimizing customer downtime and total cost of ownership.
    • Support the development and maturation of cross-functional processes (PD, ME, Ops, Service, Reliability, Reman) that tie together design, manufacturing, and field data to accelerate problem detection and resolution.
  • Technical Documentation and Communication
    • Analyze test and field data, author clear technical reports, and present findings and recommendations to engineering leadership and cross-functional partners.
    • Create and maintain system-level documentation (e.g., requirements, DFMEAs inputs, fault trees, test plans/summary reports) that connect observed issues back to design and process controls.

Qualifications
  • Experience & Education
    • 3-5 years of experience in Battery, Automotive, Aerospace, or related industries, with exposure to HV battery systems, field performance, or failure analysis.
    • A bachelor's degree in an engineering discipline (e.g., Electrical, Mechanical, Mechatronics, Automotive, etc) or equivalent years of work experience.
  • Technical Skills
    • Good understanding of HV battery system architecture, including cells, modules, pack, contactors, pyros, sensing, cooling, BMS hardware/software, and vehicle interfaces.
    • Familiarity with field issue root cause analysis, including use of telematics, warranty, and diagnostic data to drive corrective and preventive actions.
    • Basic proficiency or coursework experience using CAN/vehicle communication tools and data analysis environments (e.g., Vector tools, CANoe/CANape, Python, MATLAB, Databricks, Hex) for debugging and trend analysis.
    • Some working knowledge of battery diagnostics.
    • Familiarity with DFM/DFS/DFR principles, production test strategies (e.g., End-of-Line), and their relationship to field performance and reliability.
    • Solid understanding of high-voltage safety and safe work practices in both lab and field environments.
  • Problem Solving & Collaboration
    • Strong problem-solving skills, grounded in core engineering principles, first-principles reasoning, and structured root cause methodologies.
    • Demonstrated ability to work in a fast-paced environment with a strong sense of ownership, urgency, and follow-through from problem identification to implemented solution.
    • Experience working in cross-functional teams, with the ability to bridge design, manufacturing, service, and reliability perspectives.
    • Strong verbal and written communication skills, including the ability to simplify complex technical topics for diverse audiences.
    • Familiarity with issue tracking and project management tools (e.g., Jira, etc.).

Pay Disclosure
The salary range for this role is USD 121,500 - 151,900 for California based applicants. This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee's position within the salary range will be based on several factors including, but not limited to, specific competencies, relevant education, qualifications, certifications, experience, skills, geographic location, shift, and organizational needs.
The successful candidate may be eligible for annual performance bonus and equity awards.
We offer a comprehensive package of benefits for full-time and part-time employees, their spouse or domestic partner, and children up to age 26, including but not limited to paid vacation, paid sick leave, and a competitive portfolio of insurance benefits including life, medical, dental, vision, short-term disability insurance, and long-term disability insurance to eligible employees. You may also have the opportunity to participate in Rivian's 401(k) Plan and Employee Stock Purchase Program if you meet certain eligibility requirements. Full-time employee coverage is effective on their first day of employment. Part-time employee coverage is effective the first of the month following 90 days of employment. More information about benefits is available at rivianbenefits.com.
You can apply for this role through careers.rivian.com (or through internal-careers-rivian.icims.com if you are a current employee). This job is not expected to be closed any sooner than February 20, 2026.
Equal Opportunity
Rivian is an equal opportunity employer and complies with all applicable federal, state, and local fair employment practices laws. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, ancestry, sex, sexual orientation, gender, gender expression, gender identity, genetic information or characteristics, physical or mental disability, marital/domestic partner status, age, military/veteran status, medical condition, or any other characteristic protected by law.
Rivian is committed to ensuring that our hiring process is accessible for persons with disabilities. If you have a disability or limitation, such as those covered by the Americans with Disabilities Act, that requires accommodations to assist you in the search and application process, please email us at candidateaccommodations@rivian.com.
Candidate Data Privacy
Rivian may collect, use and disclose your personal information or personal data (within the meaning of the applicable data protection laws) when you apply for employment and/or participate in our recruitment processes ("Candidate Personal Data"). This data includes contact, demographic, communications, educational, professional, employment, social media/website, network/device, recruiting system usage/interaction, security and preference information. Rivian may use your Candidate Personal Data for the purposes of (i) tracking interactions with our recruiting system; (ii) carrying out, analyzing and improving our application and recruitment process, including assessing you and your application and conducting employment, background and reference checks; (iii) establishing an employment relationship or entering into an employment contract with you; (iv) complying with our legal, regulatory and corporate governance obligations; (v) recordkeeping; (vi) ensuring network and information security and preventing fraud; and (vii) as otherwise required or permitted by applicable law.
Rivian may share your Candidate Personal Data with (i) internal personnel who have a need to know such information in order to perform their duties, including individuals on our People Team, Finance, Legal, and the team(s) with the position(s) for which you are applying; (ii) Rivian affiliates; and (iii) Rivian's service providers, including providers of background checks, staffing services, and cloud services.
Rivian may transfer or store internationally your Candidate Personal Data, including to or in the United States, Canada, the United Kingdom, and the European Union and in the cloud, and this data may be subject to the laws and accessible to the courts, law enforcement and national security authorities of such jurisdictions.
Please note that we are currently not accepting applications from third party application services.

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About Rivian

Sourced by ZipRecruiter

Rivian is a pioneering automotive industry player headquartered in Irvine, California. Established in 2009, the company has made notable advancements in developing sustainable transportation solutions. It is widely recognized for its electric adventure vehicles: the R1T pickup and the R1S SUV. Rivian is dedicated to creating a positive shift in societal mobility and emphasizes sustainability, innovation, and adventure as part of its core values. Their mission is to keep the world adventurous forever - a testament to their commitment in transitioning the world to sustainable transportation. Rivian's achievements are numerous, with one of the most notable being securing a significant multi-billion dollar investment from Amazon for the production of electric delivery vans.

Industry

Automobile dealers

Company size

10,000+ Employees

Headquarters location

Irvine, CA, US

Year founded

2009