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Automation Simulation Engineer Jobs in Chicago, IL

Controls Engineer

Chicago, IL

$86K - $111K/yr

... testing, simulation, and validation Commission and start up equipment at customer sites ... Rockwell Automation (Studio 5000, FactoryTalk SE/ME) Siemens (TIA Portal, WinCC) Wonderware ...

Sr. RF Engineer

Schaumburg, IL · On-site

$101K - $202K/yr

We engineer our products from start to finish and manufacture them in-house. We're known for low ... simulation tools (ADS, MATLAB, HFSS, CST, PSPICE, etc.), and lab automation (Python, LabView)

Sr Manufacturing Engineer

Morton Grove, IL · On-site

$90K - $123K/yr

... Vericut simulation software; and (viii) preparing capital and expense proposals, cost analysis ... Chart), automation, and 3D printing; (ii) developing testing equipment, testing fixtures and ...

Sr Manufacturing Engineer

Morton Grove, IL · On-site

$90K - $123K/yr

... Vericut simulation software; and (viii) preparing capital and expense proposals, cost analysis ... Chart), automation, and 3D printing; (ii) developing testing equipment, testing fixtures and ...

We are looking for an HPC Data Center Production Engineer to build and own the automation and ... Build outage simulation tooling to model the impact of power, cooling, or network failures across ...

We are looking for an HPC Data Center Production Engineer to build and own the automation and ... Build outage simulation tooling to model the impact of power, cooling, or network failures across ...

Project Engineer

Schaumburg, IL · On-site

$95K - $115K/yr

The Project Engineer will assist our automation and Distributed Control Systems (DCS) customers in ... Developing project process simulation and tools. * Performing Operator training. * Leading startup ...

Project Engineer

Schaumburg, IL · On-site

$85K - $125K/yr

The Project Engineer will assist our automation and Distributed Control Systems (DCS) customers in ... Developing project process simulation and tools. * Performing Operator training. * Leading startup ...

Uses modeling and simulation tools to prove or disprove designs * Partners with the Design team ... Power transmission and automation components * Plastics, metals, alloys, and chemistry

The Software Engineer in Test (SET) is responsible for leading testing efforts in automation ... Experience with automated testing and simulator tools Preferred Qualifications * Understand how to ...

Showing results 41-60

Automation Simulation Engineer information

See Chicago, IL salary details

$40.2K

$127.1K

$196.2K

How much do automation simulation engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for automation simulation engineer in Chicago, IL is $127,119.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,800.00 and $150,900.00 per year, depending on experience, location, and employer.

What is an automation simulation engineer?

Automation Simulation Engineers are professionals who design, develop, and test virtual models of automated systems, such as robotics, manufacturing lines, or industrial processes. They use simulation software to replicate real-world operations, helping companies optimize performance, identify issues, and reduce costs before actual implementation. Their work is crucial in industries like automotive, aerospace, and manufacturing, where efficiency and precision are vital. By simulating automation systems, they enable organizations to make informed decisions and improve overall productivity.

What is the difference between Automation Simulation Engineer vs Automation Test Engineer?

AspectAutomation Simulation EngineerAutomation Test Engineer
Primary FocusDeveloping and validating simulation models for automation systemsDesigning and executing automated tests for software and hardware
Required SkillsSimulation software, control systems, programming (e.g., Python, MATLAB)Testing frameworks, scripting, defect tracking
Work EnvironmentEngineering labs, R&D departments, manufacturing settingsSoftware development teams, QA departments, manufacturing
Industry UsageManufacturing, robotics, industrial automationSoftware development, electronics, automation industries

While both roles involve automation, the Automation Simulation Engineer focuses on creating virtual models to test automation systems, whereas the Automation Test Engineer concentrates on executing automated tests to ensure software and hardware quality. Both roles require technical skills and are vital in automation industries, but their core responsibilities differ significantly.

How does an automation simulation engineer typically collaborate with cross-functional teams during project development?

Automation Simulation Engineers frequently work alongside controls engineers, mechanical designers, and project managers to ensure simulation models accurately reflect real-world system behaviors. Collaboration often involves participating in design reviews, sharing simulation results, and iterating on model parameters based on feedback from different departments. Effective communication and teamwork are crucial, as simulation insights guide design choices, troubleshoot potential issues, and optimize automation processes before physical implementation. This cross-disciplinary approach ensures smoother project execution and greater system reliability.

What are the key skills and qualifications needed to thrive as an automation simulation engineer, and why are they important?

To thrive as an Automation Simulation Engineer, you need a solid background in engineering principles, control systems, and process automation, usually supported by a degree in electrical, mechanical, or automation engineering. Proficiency with simulation software (such as Siemens Tecnomatix, Rockwell Arena, or MATLAB/Simulink), programming languages, and PLC systems is crucial, and certifications in automation or simulation tools are often valued. Strong analytical thinking, attention to detail, and effective communication skills enable you to interpret complex data and collaborate with multidisciplinary teams. These skills are essential to ensure accurate modeling, efficient automation solutions, and successful project outcomes in industrial environments.
What cities near Chicago, IL are hiring for Automation Simulation Engineer jobs? Cities near Chicago, IL with the most Automation Simulation Engineer job openings:

$86K - $111K/yr

Full-time

Re-posted 15 days ago


Job description

Job Description Controls Engineer Location: Greater Chicago Area Position Type: Full-Time | Onsite with Travel (~25%) Industry: Industrial Machinery / OEM Manufacturing Position Overview A leading industrial equipment manufacturer (OEM) in the Greater Chicago area is seeking a Controls Engineer to join their engineering team. This role is responsible for owning projects from initial concept through commissioning and start-up, working across both office and field environments. You will play a key role in designing, programming, and delivering complete control systems for complex industrial machinery, ensuring high performance, reliability, and adherence to industry standards.

Key Responsibilities Manage controls projects from kickoff through commissioning and final startup Design electrical control systems and define overall system architecture Specify components in accordance with industry standards and project requirements Lead and oversee drafting/design teams for schematic and layout development Supervise panel fabrication within an onsite manufacturing facility Develop and implement PLC and HMI programs Configure and program VFDs and servo motion control systems Perform system testing, simulation, and validation Commission and start up equipment at customer sites Troubleshoot and resolve electrical and controls issues in the field Travel overnight as required (~25%) Required Qualifications Bachelor's degree in Electrical Engineering (BSEE), Mechanical Engineering (BSME), or related technical discipline 5+ years of hands-on controls engineering experience, including: Electrical schematic design PLC programming HMI development VFD setup and parameterization I/O configuration and checkout PID loop setup and tuning Strong mechanical aptitude and hands-on troubleshooting ability Ability to work both independently and collaboratively in a team environment Excellent problem-solving and analytical skills High attention to detail with a focus on quality execution Valid driver's license and ability to travel Technical Skills & Experience PLC/HMI Platforms: Rockwell Automation (Studio 5000, FactoryTalk SE/ME) Siemens (TIA Portal, WinCC) Wonderware, Ignition Hardware & Systems: Allen-Bradley ControlLogix PowerFlex VFDs Kinetix Motion Systems Siemens G120 & S120 Drives Distributed I/O (Allen-Bradley & Siemens) Preferred Qualifications Experience with high-speed motion control systems PLC-based safety system design and programming Advanced VFD control (coordination, registration) Experience with cascading or nested PID loop tuning Ability to develop and interpret P&IDs Familiarity with UL 508A and SCCR standards Prior experience mentoring or leading junior engineers