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Automation Simulation Engineer Jobs in Chicago, IL

Automation Engineer Location: Libertyville, IL Job Summary: Responsible for designing, developing ... Ability to run simulations and train others Thanks & Regards, Mahaboob M Technical Recruiter ...

Senior Automation Engineer (SME & Future Lead) Location: South Chicago, IL Innovate at the ... Act as the technical lead for the design, programming, and simulation of next-gen processing ...

... simulation tools such as Xcode Knowledge in Programming languages (Java, Ruby, C# etc), SOA, SQL ... WCF, REST, SOAP, JSON). Experience setting up automation frameworks and API level testing ...

... ATC automation, simulation systems and procedures. This position will provide mentoring for ... ing services, and professional services. We integrate emerging technology, rapidly and securely ...

... automation, simulation systems and procedures. This position may provide mentoring for students and ... ing services, and professional services. We integrate emerging technology, rapidly and securely ...

Digital Manufacturing Engineer

Harvey, IL ยท On-site

$120K - $130K/yr

This role bridges manufacturing operations, automation, and enterprise data systems to help drive ... Simulation experience: discrete event simulation, process simulation (Aspen, DynoChem, SimPy), or ...

This role bridges manufacturing operations, automation, and enterprise data systems to help drive ... Simulation experience: discrete event simulation, process simulation (Aspen, DynoChem, SimPy), or ...

Digital Manufacturing Engineer

Harvey, IL ยท On-site

$120K - $130K/yr

This role bridges manufacturing operations, automation, and enterprise data systems to help drive ... Simulation experience: discrete event simulation, process simulation (Aspen, DynoChem, SimPy), or ...

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Automation Simulation Engineer information

See Chicago, IL salary details

$40.2K

$127.1K

$196.2K

How much do automation simulation engineer jobs pay per year?

As of Jun 13, 2026, the average yearly pay for automation simulation engineer in Chicago, IL is $127,119.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,800.00 and $150,900.00 per year, depending on experience, location, and employer.

What are Automation Simulation Engineers?

Automation Simulation Engineers are professionals who design, develop, and test virtual models of automated systems, such as robotics, manufacturing lines, or industrial processes. They use simulation software to replicate real-world operations, helping companies optimize performance, identify issues, and reduce costs before actual implementation. Their work is crucial in industries like automotive, aerospace, and manufacturing, where efficiency and precision are vital. By simulating automation systems, they enable organizations to make informed decisions and improve overall productivity.

Will AI replace automation engineer?

AI is a tool that can automate certain tasks within an automation simulation engineer's role, but it is unlikely to fully replace the need for human expertise. Automation engineers are essential for designing, implementing, and maintaining complex systems that require critical thinking, problem-solving, and domain knowledge. Skills in programming, control systems, and understanding of industrial processes remain vital in this evolving field.

What is the difference between Automation Simulation Engineer vs Automation Test Engineer?

AspectAutomation Simulation EngineerAutomation Test Engineer
Primary FocusDeveloping and validating simulation models for automation systemsDesigning and executing automated tests for software and hardware
Required SkillsSimulation software, control systems, programming (e.g., Python, MATLAB)Testing frameworks, scripting, defect tracking
Work EnvironmentEngineering labs, R&D departments, manufacturing settingsSoftware development teams, QA departments, manufacturing
Industry UsageManufacturing, robotics, industrial automationSoftware development, electronics, automation industries

While both roles involve automation, the Automation Simulation Engineer focuses on creating virtual models to test automation systems, whereas the Automation Test Engineer concentrates on executing automated tests to ensure software and hardware quality. Both roles require technical skills and are vital in automation industries, but their core responsibilities differ significantly.

How does an Automation Simulation Engineer typically collaborate with cross-functional teams during project development?

Automation Simulation Engineers frequently work alongside controls engineers, mechanical designers, and project managers to ensure simulation models accurately reflect real-world system behaviors. Collaboration often involves participating in design reviews, sharing simulation results, and iterating on model parameters based on feedback from different departments. Effective communication and teamwork are crucial, as simulation insights guide design choices, troubleshoot potential issues, and optimize automation processes before physical implementation. This cross-disciplinary approach ensures smoother project execution and greater system reliability.

What are the key skills and qualifications needed to thrive as an Automation Simulation Engineer, and why are they important?

To thrive as an Automation Simulation Engineer, you need a solid background in engineering principles, control systems, and process automation, usually supported by a degree in electrical, mechanical, or automation engineering. Proficiency with simulation software (such as Siemens Tecnomatix, Rockwell Arena, or MATLAB/Simulink), programming languages, and PLC systems is crucial, and certifications in automation or simulation tools are often valued. Strong analytical thinking, attention to detail, and effective communication skills enable you to interpret complex data and collaborate with multidisciplinary teams. These skills are essential to ensure accurate modeling, efficient automation solutions, and successful project outcomes in industrial environments.

What engineers make $500,000?

Senior engineers in specialized fields such as software engineering, petroleum engineering, and aerospace engineering can earn $500,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High compensation often involves bonuses, stock options, or profit sharing, particularly in technology and energy sectors.

What engineers make $300,000 a year?

Senior automation simulation engineers with extensive experience, advanced skills in programming, and expertise in tools like MATLAB or Simulink can reach or exceed a $300,000 annual salary. Such roles often require specialized knowledge, certifications, and work in high-demand industries like aerospace, automotive, or manufacturing automation.

What is the average salary for a simulation engineer?

The average salary for a simulation engineer typically ranges from $70,000 to $120,000 annually, depending on experience, location, and industry. Professionals with specialized skills in simulation software and programming may earn higher salaries, especially in advanced engineering fields or with certifications.
What job categories do people searching Automation Simulation Engineer jobs in Chicago, IL look for? The top searched job categories for Automation Simulation Engineer jobs in Chicago, IL are:
What cities near Chicago, IL are hiring for Automation Simulation Engineer jobs? Cities near Chicago, IL with the most Automation Simulation Engineer job openings:
Automation Engineer

Automation Engineer

Intellectt INC

Libertyville, IL โ€ข On-site

Contractor

Posted 27 days ago


Job description

Hello,
I Hope you are doing great.

This isย Mahaboobย from Intellectt INC; weโ€™ve got an importantย Automation Engineer - Libertyville, IL withย one of our prestigious clients. Interested candidates can please send your updated resume atย mahaboob.m@intellectt.com

Job Title: Automation Engineer
Location: Libertyville, IL

Job Summary:ย Responsible for designing, developing, and maintaining automation equipment, tooling, and applications to support manufacturing processes and ensure high equipment uptime.

Key Responsibilities

  • Design, modify, and maintain automation equipment and processes
  • Prepare technical documents: manuals, drawings, training, maintenance plans
  • Perform preventive & breakdown maintenance; ensure machine uptime
  • Conduct troubleshooting, root cause (Why-Why) analysis, and corrective actions
  • Analyze machine performance, wear & tear, and defects
  • Collaborate with engineering/operations for process improvements
  • Support new product automation and improve existing processes
  • Drive automation efficiency and provide design feedback

Requirements

  • Bachelorโ€™s degree in Engineering or related field
  • 3โ€“10+ years of experience (Entry to Senior level)
  • Experience with PLC, robotics, CAD, and automation systems
  • Strong troubleshooting and diagnostic skills

Additional Skills

  • Knowledge of testing tools (oscilloscope, logic analyzer)
  • Mechanical & electrical tool handling
  • Ability to run simulations and train others

Thanks & Regards,
Mahaboob M
Technical Recruiter
Intellectt Incย 
mahaboob.m@intellectt.com
Direct:ย 732-276-1830
Desk number: 732 412 6999- Ext: 355