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Associate Controls Engineer Jobs in Pewaukee, WI

... programming. * Demonstrate strong electrical knowledge and troubleshooting skills with Allen ... Associate degree or higher in Automation, Industrial Controls, Electro-mechanical, or similar ...

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Associate Controls Engineer information

See Pewaukee, WI salary details

$53.8K

$94.5K

$128.2K

How much do associate controls engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for associate controls engineer in Pewaukee, WI is $94,502.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,700.00 and $105,700.00 per year, depending on experience, location, and employer.

What does an associate controls engineer do?

An Associate Controls Engineer assists in designing, developing, and maintaining control systems used in manufacturing or industrial settings. They work with senior engineers to implement automation solutions, troubleshoot issues, and ensure equipment operates safely and efficiently. Their tasks often include programming controllers, testing system performance, and supporting the integration of new technologies. This role typically requires knowledge of electrical engineering, programming languages like PLC, and a strong attention to detail.

What are the key skills and qualifications needed to thrive as an associate controls engineer?

To thrive as an Associate Controls Engineer, you need a solid background in electrical engineering, control systems, and automation, often supported by a relevant bachelor's degree. Familiarity with PLC programming, SCADA systems, and industry-standard software such as AutoCAD or Rockwell Automation tools is typically required. Strong problem-solving, analytical thinking, and effective communication skills help you collaborate with cross-functional teams and resolve technical challenges. These competencies are crucial for designing efficient control solutions, ensuring system reliability, and driving project success in automated environments.

What are some common challenges faced by associate controls engineers when working on multidisciplinary teams?

Associate Controls Engineers often collaborate with professionals from mechanical, electrical, and software engineering backgrounds. One common challenge is ensuring clear communication across disciplines, as each team may use different technical jargon and have distinct priorities. Additionally, balancing project timelines while integrating control systems with hardware and software components can require strong organizational and problem-solving skills. Proactively seeking feedback and participating in cross-functional meetings can help Associate Controls Engineers bridge gaps and contribute effectively to project success.

What is the difference between Associate Controls Engineer vs Controls Engineer?

AspectAssociate Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Automation Engineering; some certificationsBachelor's or higher in related engineering; often more experience or certifications
Work EnvironmentEntry-level, supporting design, testing, and troubleshootingMore independent, leading projects, and system integration
Employer & Industry UsageManufacturing, automation, and industrial facilitiesSimilar industries, with increased responsibilities

The main difference between an Associate Controls Engineer and a Controls Engineer lies in experience and responsibility level. Associate Controls Engineers typically support and assist in projects, focusing on learning and executing tasks under supervision. Controls Engineers take on more independent roles, managing projects and system design. Both roles require similar educational backgrounds and certifications, but Controls Engineers usually have more hands-on experience and leadership responsibilities.

What are the most commonly searched types of Controls Engineer jobs in Pewaukee, WI?

The most popular types of Controls Engineer jobs in Pewaukee, WI are:

What are popular job titles related to Associate Controls Engineer jobs in Pewaukee, WI?

For Associate Controls Engineer jobs in Pewaukee, WI, the most frequently searched job titles are:

What cities near Pewaukee, WI are hiring for Associate Controls Engineer jobs?

Cities near Pewaukee, WI with the most Associate Controls Engineer job openings:

Automation Mechanical Engineer (New Berlin)

New Berlin, WI • On-site

MetalCraft of Mayville
Industrial Machinery Manufacturing • 501 - 1,000 employees

Full-time

Re-posted just now


Metalcraft of Mayville rating

7.1

Company rating: 7.1 out of 10

Based on 28 frontline employees who took The Breakroom Quiz


Job description

Metalcraft Automation Group, a division of Metalcraft of Mayville, Inc., is expanding and looking for a driven Automation Mechanical Engineer to help engineer and support automation systems for manufacturers across a wide range of industries. At MAG, we engineer, build, integrate, install, train, and support turnkey automation solutions that solve real production challenges and deliver measurable ROI for our customers. This role is ideal for an engineer who enjoys hands-on problem solving, robotics integration, mechanical system design, and seeing projects move from concept through startup.

Reporting to the Mechanical Engineering Manager, the Automation Mechanical Engineer will be responsible for the mechanical design and configuration of established automation system platforms for customer-specific manufacturing applications. The ideal candidate is creative, technically strong, detail-oriented, and comfortable working in a fast-paced collaborative environment alongside controls engineers, technicians, project managers, vendors, and customers.


  • Modify, configure, and support established automation equipment platforms, robotic cells, tooling, guarding, and end-of-arm tooling (EOAT) to meet customer production requirements
  • Develop complete 2D and 3D mechanical designs, assemblies, and detailed fabrication drawings
  • Create system layouts, installation drawings, and manufacturing documentation
  • Support automation concept development and feasibility reviews with the sales and engineering teams
  • Perform robotic reach studies, sizing analysis, and mechanical integration planning
  • Select and specify mechanical and pneumatic components for procurement and system integration
  • Collaborate with vendors and suppliers to ensure component quality, performance, and compatibility
  • Support projects from initial concept through build, debug, installation, and customer startup
  • Assist in troubleshooting technical and mechanical design challenges during project execution
  • Maintain project documentation, BOMs, and engineering records within SAP and PDM systems
  • Participate in project reviews to help ensure projects are completed safely, on time, and within budget
  • Research and stay current on emerging automation technologies, robotics, and manufacturing trends
  • Leverage and improve existing automation platform designs while supporting customer-specific adaptations and continuous product improvements
  • Build strong working relationships with customers, vendors, and internal teams
  • Support cross-functional collaboration with Sales, Controls Engineering, Manufacturing, and Electro-Mechanical Technicians
  • Other duties as assigned

  • Associate’s or Bachelor’s degree in Mechanical Engineering or related field
  • Recent graduates encouraged to apply
  • Strong 2D and 3D CAD and mechanical design experience
        • SolidWorks and PDM experience preferred
        • Creo experience a plus
        • AutoCAD experience is a plus
  • Experience designing or supporting automated equipment, robotic systems, tooling, or custom machinery preferred
  • Strong understanding of fabrication methods including sheet metal, weldments, machining, and assembly processes
  • Ability to transform conceptual ideas into practical, manufacturable solutions
  • Strong analytical, troubleshooting, and problem-solving skills
  • Effective communication and project coordination abilities
  • Self-motivated with the ability to work independently and within cross-functional teams including Sales, Automation Controls Engineering, and shop floor Electro-Mechanical Technicians
  • Proficient with Microsoft Office products
  • SAP and FANUC robotics experience is a plus

Metalcraft of Mayville is an Equal Opportunity Employer:

Minorities/females/veterans/individuals with disabilities/sexual orientation/gender identity

 PM 17



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