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Aluminum Process Engineer Jobs (NOW HIRING)

Kaiser Aluminium

Process Engineer

Spokane, WA

$80K - $100K/yr

Process Engineer to provide technical expertise to develop and improve manufacturing processes at Kaiser Aluminum Trentwood This position requires the ability to perform and multi-task in an ever ...

General Motors

Die Casting Process Engineer

Bedford, IN · On-site

Functional knowledge of aluminum chemistry, heat treat, metallurgical processes * Knowledge of process engineering procedures and disciplines such as PFMEA's and Process Control Plans * Demonstrated ...

Boydcorp

Senior Manufacturing Process Engineer

Woburn, MA

$113K - $147K/yr

Lead the development and optimization of manufacturing processes for Aluminum Vacuum Brazed Heat ... Work closely with design engineering and production teams to ensure alignment between product ...

Boyd

Senior Manufacturing Process Engineer

Woburn, MA · On-site

$113K - $147K/yr

Lead the development and optimization of manufacturing processes for Aluminum Vacuum Brazed Heat ... Work closely with design engineering and production teams to ensure alignment between product ...

Novelis

Process Engineer

Guthrie, KY · On-site

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable ... The Process Engineer is responsible for providing advanced business process management expertise in ...

NOVELIS

Process Engineer

Guthrie, KY · On-site

Position Overview Novelis is one of the world leaders in aluminum recycling and rolling and a ... The Process Engineer is responsible for providing advanced business process management expertise in ...

RHI Magnesita N.V.

Process Engineer

Greensboro, NC · On-site

Process Engineer Fully On-Site About the Opportunity As a Process Engineer supporting the NU/MU ... Refractory products are essential to the production processes for cement, steel, aluminum, and many ...

RHI Magnesita

Process Engineer

Greensboro, NC · On-site

Process Engineer Location : Greensboro, NC About the Opportunity As a Process Engineer supporting ... Refractory products are essential to the production processes for cement, steel, aluminum, and many ...

RHI Magnesita

Process Engineer

Greensboro, NC · On-site

Process Engineer Location : Greensboro, NC About the Opportunity As a Process Engineer supporting ... Refractory products are essential to the production processes for cement, steel, aluminum, and many ...

Accuride Corporation

Be Seen First

Manufacturing Process Engineer

Erie, PA · On-site

$100K - $120K/yr

... and process engineering issues; assist with the development of plans to meet current and future ... and forged aluminum commercial vehicle wheels. With over 100 years of wheel manufacturing ...

Novelis

Process Engineer (OES)

Spokane Valley, WA · On-site

$73K - $109K/yr

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable ... The Engineer will apply scientific and engineering concepts to solve analytical and metallurgical ...

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Aluminum Process Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do aluminum process engineer jobs pay per year?

As of Sep 15, 2026, the average yearly pay for aluminum process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does an aluminum process engineer do?

An Aluminum Process Engineer is responsible for designing, optimizing, and overseeing processes involved in the production and fabrication of aluminum products. They work to improve efficiency, quality, and safety within aluminum manufacturing plants, often by analyzing current methods and implementing new technologies or process improvements. Their role may also involve troubleshooting equipment, reducing waste, and ensuring processes comply with environmental and industry regulations.

What are the key skills and qualifications needed to thrive as an aluminum process engineer?

To thrive as an Aluminum Process Engineer, you need a solid background in materials science or chemical engineering, with experience in metallurgy and process optimization. Familiarity with process simulation software (such as AutoCAD or Aspen Plus), Six Sigma or Lean Manufacturing certifications, and knowledge of quality control systems are highly valued. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These competencies ensure efficient and safe production processes, improved product quality, and enhanced operational performance in aluminum manufacturing environments.

What are some typical challenges faced by aluminum process engineers in a manufacturing environment?

Aluminum Process Engineers often encounter challenges such as maintaining consistent product quality while optimizing production efficiency. They must troubleshoot process deviations, minimize waste, and adapt to evolving safety and environmental regulations. Collaboration with cross-functional teams, including maintenance, quality control, and operations, is essential to identify root causes of issues and implement sustainable process improvements. Managing these responsibilities requires strong problem-solving skills and effective communication across different departments.

What is the difference between Aluminum Process Engineer vs Aluminum Manufacturing Technician?

AspectAluminum Process EngineerAluminum Manufacturing Technician
ResponsibilitiesDesigns, develops, and optimizes aluminum production processes, ensuring quality and efficiency.Operates and maintains equipment on the production line, following established procedures.
Required SkillsProcess engineering, problem-solving, knowledge of aluminum properties, and technical analysis.Equipment operation, troubleshooting, and adherence to safety protocols.
Work EnvironmentOffice and plant settings, focusing on process development and improvement.Factory floor, hands-on equipment operation.
Common CertificationsProcess engineering certifications, technical degrees in engineering or metallurgy.Technical certifications, OSHA safety training.

The Aluminum Process Engineer focuses on designing and improving aluminum manufacturing processes, requiring technical expertise and analytical skills. In contrast, the Aluminum Manufacturing Technician handles daily equipment operation and maintenance. Both roles are essential in the aluminum industry but differ in scope, responsibilities, and required qualifications.

Are aluminum process engineers in high demand?

Aluminum process engineers are in steady demand due to the ongoing need for efficient manufacturing and process optimization in the aluminum industry. Their expertise in process improvement, quality control, and automation tools like PLCs makes them valuable in manufacturing plants and research facilities, supporting industry growth and technological advancements.

Is process engineering a good career?

Process engineering is a stable career that involves designing, implementing, and optimizing manufacturing processes, including in industries like aluminum production. It requires strong problem-solving skills, knowledge of engineering principles, and often involves working with process control tools and safety standards. The field offers opportunities for advancement and specialization, making it a viable choice for those interested in technical and industrial roles.

What are popular job titles related to Aluminum Process Engineer jobs?

For Aluminum Process Engineer jobs, the most frequently searched job titles are:

Infographic showing various Aluminum Process Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Process Engineer

Livonia, MI • On-site

Dicastal North America, Inc
Motor Vehicle Manufacturing • 201 - 500 employees
Learn more about Dicastal North America, Incexternal

Full-time

Re-posted 21 days ago

Dicastal North America rating

4.2

Company rating: 4.2 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

Job description

Summary:
We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes. The primary focus of this role is casting simulation, trial validation, and process optimization, while also supporting downstream machining and assembly operations to ensure seamless product industrialization and drive excellence in manufacturability, quality, and efficiency. The ideal candidate will have deep expertise in hands-on knowledge of Low-Pressure Casting and Counter Pressure Casting technologies.
Essential Duties and Responsibilities:
• Casting Process (Primary Focus) Perform advanced casting simulations using MAGMA, ProCAST or other software.
• Analyze simulation outputs for mold filling, temperature gradients, solidification behavior, and potential defect formation.
• Lead casting trials to validate simulation results and refine key process parameters for optimal outcomes.
• Direct mold design efforts and establish robust casting process settings to ensure repeatability and quality.
• Develop and implement process standards, best practices, and defect prevention guidelines specific to aluminum casting operations.
• Evaluate machining sequences, fixturing solutions, and dimensional tolerances to ensure compatibility with casting design and processes.
• Collaborate closely with cross-functional manufacturing teams to troubleshoot and resolve quality issues across casting, machining, and assembly stages.
• Prepare detailed technical documentation, including reports and presentations, utilizing Microsoft Word and PowerPoint.
• Communicate findings, insights, and technical recommendations to engineering, tooling, machining, and manufacturing teams.
• Drive continuous improvement initiatives aimed at enhancing yield, reducing defects, and improving cost efficiency.
• Occasional business travel to China and Mexico
Skills and Experience:
• Bachelor's or Master's degree in Mechanical Engineering, Materials Science, Metallurgical Engineering, or related field.
• 5-10 years of experience in process engineering (preferably automotive).
• Strong Proficiency in MAGMA, ProCAST, or other casting simulation software.
• Working knowledge of Lean Manufacturing principles
• Knowledge of machining fundamentals and assembly requirements.
• Experience writing procedures and work instructions
• Well-versed in automotive manufacturing standards, quality systems, and core tools such as APQP and PPAP.
• Working knowledge of word processing and spreadsheet software in use.
• Proven track record in supporting global, cross-cultural engineering projects and diverse team environments.
• Strong written and verbal communication skills in English, with all levels of the company
• Mandarin Chinese proficiency (written/verbal) is a plus.
Organizational Culture
• Work safely and follow rules and guidelines for safe work
• Reporting to work on time and with a positive attitude
• Responsible for staying focused on tasks at hand
• Being responsible for work performance and completing tasks throughout the day
• Maintains a good working relationship with co-workers
• Support a positive and steady workflow through the company
• Works with a sense of urgency when needed
• Support, coach or mentor co-workers when needed
• Positively support change throughout the company
Physical Work Conditions
• Must be able to work in a hot environment.
• Must be able to lift varying weights
• Must be able to push or pull carts of wheels.
• Must be able to stand and walk for up to 12 hours per day.
• Must be able to wear personal protective equipment when required.
*Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

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