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Aluminum Process Engineer Jobs (NOW HIRING)

Trueline

Process Engineer

Erie, PA · On-site

$100K - $115K/yr

This is an onsite, hands-on manufacturing engineering role within a large-scale forged aluminum operation where you'll own process improvements, equipment projects, and manufacturing capability from ...

Trueline

Process Engineer

Erie, PA · On-site

$100K - $115K/yr

This is an onsite, hands-on manufacturing engineering role within a large-scale forged aluminum operation where you'll own process improvements, equipment projects, and manufacturing capability from ...

Trueline

Process Engineer

Erie, PA · On-site

$100K - $115K/yr

This is an onsite, hands-on manufacturing engineering role within a large-scale forged aluminum operation where you'll own process improvements, equipment projects, and manufacturing capability from ...

Howmet Aerospace

Process Engineer

Cleveland, OH

HWS employs 1,700 people at 14 locations worldwide and produces over 4 million aluminum wheels ... Under the direction of the Process Engineering Manager, this position is accountable for:

Howmet

Process Engineer

Cleveland, OH · On-site

... for a Process Engineer to join our Howmet Wheel Systems (HWS) business unit in Cleveland, OH ... HWS employs 1,700 people at 14 locations worldwide and produces over 4 million aluminum wheels ...

Howmet Aerospace

Process Engineer

Cleveland, OH · On-site

HWS employs 1,700 people at 14 locations worldwide and produces over 4 million aluminum wheels ... Under the direction of the Process Engineering Manager, this position is accountable for:

Michael Page USA

Process Engineer

Lancaster, PA · On-site

Join them in advancing the future of aluminum and shaping the industries that rely on it. Description The key responsibilities of the Process Engineer are: Help the team produce high-quality products ...

Revere Copper Products

Process Engineer

Mebane, NC · On-site

$76K - $89K/yr

Minimum: * 3-5 years' experience as a Process Engineer in the production of Primary Metals (Steel, Aluminum, Copper) with knowledge and understanding of the relationship between process inputs and ...

Revere South, Inc.

Process Engineer

Mebane, NC

$76K - $89K/yr

Minimum: * 3-5 years' experience as a Process Engineer in the production of Primary Metals (Steel, Aluminum, Copper) with knowledge and understanding of the relationship between process inputs and ...

Dicastal North America

Process Engineer

Livonia, MI · On-site

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes.

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Aluminum Process Engineer information

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$49.5K

$92K

$142.5K

How much do aluminum process engineer jobs pay per year?

As of Sep 15, 2026, the average yearly pay for aluminum process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does an aluminum process engineer do?

An Aluminum Process Engineer is responsible for designing, optimizing, and overseeing processes involved in the production and fabrication of aluminum products. They work to improve efficiency, quality, and safety within aluminum manufacturing plants, often by analyzing current methods and implementing new technologies or process improvements. Their role may also involve troubleshooting equipment, reducing waste, and ensuring processes comply with environmental and industry regulations.

What are the key skills and qualifications needed to thrive as an aluminum process engineer?

To thrive as an Aluminum Process Engineer, you need a solid background in materials science or chemical engineering, with experience in metallurgy and process optimization. Familiarity with process simulation software (such as AutoCAD or Aspen Plus), Six Sigma or Lean Manufacturing certifications, and knowledge of quality control systems are highly valued. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These competencies ensure efficient and safe production processes, improved product quality, and enhanced operational performance in aluminum manufacturing environments.

What are some typical challenges faced by aluminum process engineers in a manufacturing environment?

Aluminum Process Engineers often encounter challenges such as maintaining consistent product quality while optimizing production efficiency. They must troubleshoot process deviations, minimize waste, and adapt to evolving safety and environmental regulations. Collaboration with cross-functional teams, including maintenance, quality control, and operations, is essential to identify root causes of issues and implement sustainable process improvements. Managing these responsibilities requires strong problem-solving skills and effective communication across different departments.

What is the difference between Aluminum Process Engineer vs Aluminum Manufacturing Technician?

AspectAluminum Process EngineerAluminum Manufacturing Technician
ResponsibilitiesDesigns, develops, and optimizes aluminum production processes, ensuring quality and efficiency.Operates and maintains equipment on the production line, following established procedures.
Required SkillsProcess engineering, problem-solving, knowledge of aluminum properties, and technical analysis.Equipment operation, troubleshooting, and adherence to safety protocols.
Work EnvironmentOffice and plant settings, focusing on process development and improvement.Factory floor, hands-on equipment operation.
Common CertificationsProcess engineering certifications, technical degrees in engineering or metallurgy.Technical certifications, OSHA safety training.

The Aluminum Process Engineer focuses on designing and improving aluminum manufacturing processes, requiring technical expertise and analytical skills. In contrast, the Aluminum Manufacturing Technician handles daily equipment operation and maintenance. Both roles are essential in the aluminum industry but differ in scope, responsibilities, and required qualifications.

Are aluminum process engineers in high demand?

Aluminum process engineers are in steady demand due to the ongoing need for efficient manufacturing and process optimization in the aluminum industry. Their expertise in process improvement, quality control, and automation tools like PLCs makes them valuable in manufacturing plants and research facilities, supporting industry growth and technological advancements.

Is process engineering a good career?

Process engineering is a stable career that involves designing, implementing, and optimizing manufacturing processes, including in industries like aluminum production. It requires strong problem-solving skills, knowledge of engineering principles, and often involves working with process control tools and safety standards. The field offers opportunities for advancement and specialization, making it a viable choice for those interested in technical and industrial roles.

What are popular job titles related to Aluminum Process Engineer jobs?

For Aluminum Process Engineer jobs, the most frequently searched job titles are:

Infographic showing various Aluminum Process Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Recycling Process Engineer

Columbus, MS • On-site

Steel Dynamics, Inc.
Manufacturing • 5 - 10K employees
Learn more about Steel Dynamics, Inc.external

Full-time

Re-posted 8 days ago

Steel Dynamics rating

7.8

Company rating: 7.8 out of 10

Based on 58 frontline employees who took The Breakroom Quiz

Job description

Aluminum Dynamics

Aluminum Dynamics Inc is seeking a Process Engineer for our Starkville/Columbus Mississippi Greenfield State of the art Aluminum UBC Recycling and slab casting facility.  The position will support the process’ of UBC Recycling including shredding, delacquering, melting, molten metal processing, and slab casting. The engineer will work closely with experienced engineers, operations, and laboratory personnel to startup the UBC production process, assist with process monitoring and troubleshooting, and support continuous improvement efforts. This position offers hands on exposure to a greenfield startup environment and provides strong development toward a long-term engineering career within SDI.


  • Support the automated continuous process of processing used beverage cans into molten aluminum
  • Assist with process data collection, analysis, and reporting to support operational decision making.
  • Support commissioning, startup, and troubleshooting of equipment and process systems.
  • Help develop, maintain, and follow standard operating procedures and work instructions.
  • Track and analyze key process performance metrics such as throughput, yield, energy use, and product quality using Excel and related tools.
  • Collaborate with laboratory personnel to interpret test results and connect data to process performance.
  • Follow all safety policies, participate in safety reviews and training, and support required process and environmental documentation.
  • Work collaboratively with operations, maintenance, laboratory, and engineering teams to support continuous improvement initiatives.

  • Bachelor of Science in Chemical Engineering, Process Engineering, Materials Science, or a related engineering discipline.
  • Strong academic foundation in mass and energy balances, thermodynamics, and basic process control.
  • Proficiency with Microsoft Excel and basic data analysis.
  • Strong organizational skills and attention to detail.
  • Willingness to learn, take initiative, and work in a hands on manufacturing environment.
  • Ability to work effectively with others and communicate clearly.
  •  
  • Work experience in manufacturing, chemical processing, energy, or materials industries.
  • Exposure to laboratory work or industrial data collection.
  • Interest in sustainability, renewable energy, or decarbonization technologies.

Steel Dynamics, Inc., and all affiliated entities are equal opportunity employers. 

What Steel Dynamics employees say

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About Steel Dynamics

Sourced by ZipRecruiter

Steel Dynamics is one of the largest and most diversified domestic steel producers and metals recyclers in the United States, with an estimated steelmaking and coating capacity of approximately 13 million tons, and facilities located throughout the United States and in Mexico. We operate using a circular manufacturing model, producing lower-carbon-emission, quality steel using electric arc furnace (EAF) technology with recycled ferrous scrap as the primary input. Our circular economy is powered by our three primary operating platforms: steel, metals recycling, and steel fabrication. Our steel operations produce steel products, including hot roll, cold roll, and coated sheet steel, structural steel beams and shapes, rail, engineered special-bar-quality steel, cold finished steel, merchant bar products, and specialty steel sections. Our metals recycling operations collect and process ferrous and nonferrous scrap from manufacturing and end-of-life items, such as automobiles, appliances, and machinery. This processed scrap is then sold to end-users for reuse, including our EAF steel mills, which produce new steel from the scrapped material. We sell a meaningful amount of steel to our own steel fabrication operations that in turn produce and sell structural steel joist and deck building systems to consumers.

Industry

Manufacturing

Company size

5,001 - 10,000 Employees

Headquarters location

Fort Wayne, IN, US

Year founded

1993

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