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Aluminum Extrusion Process Engineer Jobs (NOW HIRING)

Novolex

Extrusion Process Technician

Chicago, IL · On-site

$38.24 - $49.17/hr

... molded fiber, aluminum and more. We provide customers a broad array of stock and customized ... Update, review and provide recommendations to plant Process Engineer for process sheet updates

Novolex

Extrusion Process Technician

Bedford Park, IL · On-site

$38.24 - $49.17/hr

... molded fiber, aluminum and more. We provide customers a broad array of stock and customized ... Update, review and provide recommendations to plant Process Engineer for process sheet updates

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Manufacturing Engineer - Entry Level

Memphis, TN · On-site

$65K - $70K/yr

MANUFACTURING ENGINEER (Entry-Level) POSITION SUMMARY: Must be a U.S. citizen or have a Green Card ... production processes within the aluminum extrusion operation. * Entry-level role designed for ...

Novolex

Extrusion Process Technician

Bedford Park, IL · On-site

$38.24 - $49.17/hr

... molded fiber, aluminum and more. We provide customers a broad array of stock and customized ... Update, review and provide recommendations to plant Process Engineer for process sheet updates

Novolex

Extrusion Process Technician

Bedford Park, IL · On-site

$38.24 - $49.17/hr

... molded fiber, aluminum and more. We provide customers a broad array of stock and customized ... Update, review and provide recommendations to plant Process Engineer for process sheet updates

Tower Extrusions, LLC

Extrusions Team Member

Olney, TX

$12.25 - $15.75/hr

... monitoring aluminum extrusion presses to produce high-quality profiles according to customer ... Monitor temperature, pressure, and speed during extrusion process * Load billets and assist with ...

Tower Extrusions

Extrusions Team Member

Olney, TX · On-site

$16.75 - $21/hr

... monitoring aluminum extrusion presses to produce high-quality profiles according to customer ... Monitor temperature, pressure, and speed during extrusion process * Load billets and assist with ...

Tower Extrusions

Extrusions Team Member

Olney, TX · On-site

$12.25 - $15.75/hr

Job Summary The Extrusion department is responsible for operating and monitoring aluminum extrusion ... Monitor temperature, pressure, and speed during extrusion process * Load billets and assist with ...

Tower Extrusions

Extrusions Team Member

Olney, TX

$16.75 - $21/hr

... monitoring aluminum extrusion presses to produce high-quality profiles according to customer ... Monitor temperature, pressure, and speed during extrusion process * Load billets and assist with ...

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Aluminum Extrusion Process Engineer information

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$49.5K

$92K

$142.5K

How much do aluminum extrusion process engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for aluminum extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does an aluminum extrusion process engineer do?

An Aluminum Extrusion Process Engineer is responsible for designing, optimizing, and overseeing the aluminum extrusion process in manufacturing environments. They develop and improve extrusion methods, troubleshoot production issues, and ensure product quality and efficiency. Their work often involves collaborating with production teams, maintaining equipment, and implementing process improvements to meet safety and quality standards. Additionally, they may analyze data, select appropriate materials, and ensure compliance with industry regulations. The goal is to consistently produce high-quality aluminum profiles while minimizing waste and maximizing productivity.

What are the key skills and qualifications needed to thrive as an aluminum extrusion process engineer?

To thrive as an Aluminum Extrusion Process Engineer, you need a solid background in mechanical or materials engineering, extrusion process knowledge, and experience with quality control standards. Familiarity with CAD software, process simulation tools, and statistical process control systems is typically required, along with certifications like Six Sigma or Lean Manufacturing being advantageous. Strong problem-solving skills, attention to detail, and effective communication are essential for optimizing production and collaborating with cross-functional teams. These skills and qualities are crucial for ensuring efficient, high-quality extrusion operations and continuous process improvement.

What are some common challenges faced by aluminum extrusion process engineers, and how can they be addressed?

Aluminum Extrusion Process Engineers often encounter challenges such as maintaining consistent product quality, optimizing process efficiency, and troubleshooting equipment malfunctions. Variations in alloy composition, die wear, and temperature control can affect extrusion quality, so engineers must closely monitor process parameters and collaborate with both production and quality teams to implement corrective actions. Ongoing training, root cause analysis, and adopting lean manufacturing practices can help address these challenges and improve overall operational performance.

What is the difference between Aluminum Extrusion Process Engineer vs Aluminum Manufacturing Technician?

AspectAluminum Extrusion Process EngineerAluminum Manufacturing Technician
ResponsibilitiesDesigning, optimizing extrusion processes, troubleshooting production issues, improving efficiencyOperating machinery, monitoring production, performing routine maintenance, ensuring quality control
Required SkillsProcess engineering, problem-solving, knowledge of extrusion equipment, data analysisMechanical skills, equipment operation, quality inspection, safety procedures
Work EnvironmentDesign labs, production floors, collaborative teamsFactory floors, machinery operation areas
Common CertificationsProcess engineering certifications, technical diplomasManufacturing or technical certifications, safety training

The Aluminum Extrusion Process Engineer focuses on designing and improving extrusion processes, requiring engineering expertise and analytical skills. In contrast, the Aluminum Manufacturing Technician handles daily machine operation and maintenance, emphasizing hands-on technical skills. Both roles are essential in aluminum production but differ in scope and responsibilities.

What are popular job titles related to Aluminum Extrusion Process Engineer jobs?

For Aluminum Extrusion Process Engineer jobs, the most frequently searched job titles are:

Industrial Process Engineer

Richmond, VA • On-site

Kaiser Aluminium
See more jobs at Kaiser Aluminiumexternal

Full-time

Re-posted 8 days ago

Job description

Kaiser Aluminum Bellwood Virginia is seeking an Industrial Process Engineerto join our aluminum extrusion and drawing team and have responsibility for analyzing, developing, and optimizing manufacturing processes toimprove efficiency, quality, and cost-effectiveness. This role partners with cross-functional teams, includingproduction, maintenance, and quality to implement continuous improvement initiatives and ensure that all processesmeet industry standards and regulatory requirements.

We currently are not considering candidates on H1B, F-1, STEM OPT or OPT visas.

What you will work on:

  • Analyze existing manufacturing processes and identify opportunities for improvement in throughput, efficiency, cost reduction.
  • Design, develop, and implement new or modified process flows, layouts, and equipment configurations.
  • Conduct time studies, root cause analysis, and process mapping to support capacity modelling and lean manufacturing initiatives.
  • Collaborate with engineering and production teams to implement process control plans and standard operating procedures (SOPs).
  • Leverage expertise to extract valuable insights from complex data sets, enabling data-driven decision-makingacross the organization.
  • Monitor process performance and use data analytics to drive decisions and recommend corrective actions and support the integration of automation, new technologies, and capital equipment projects.
  • Ensure all processes comply with internal quality standards, environmental regulations, and safety protocols.
  • Lead or assist in kaizen events, Six Sigma projects, and other continuous improvement efforts.
  • Train production staff on updated processes and equipment as needed.
  • Document process improvements and maintain process engineering records.

What you will bring to the role:

  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or related field.

  • Two to five (2-5) years of experience in a manufacturing or process engineering role (depending on level).

  • Experience in aluminum extrusion and aluminum reduction drawing an asset.

  • Proficiency in process improvement methodologies (Lean, Six Sigma, etc.).

  • Strong knowledge of industrial systems, manufacturing equipment, and production workflows.

  • Ability to interpret engineering drawings, process flow diagrams, and technical documentation.

  • Excellent problem-solving, analytical, and communication skills.
  • Proficiency in tools such as AutoCAD, SolidWorks, Microsoft Office, and ERP systems.
  • Experience in a regulated manufacturing environment (e.g., food, pharma, aerospace, automotive) is a plus.

About Kaiser Aluminum:Talented people join our team because we are a company passionate about environmental sustainability, employee growth, contributing back to our communities and championing a diverse and inclusive culture. We are strongly committed to expanding inclusion, equity, and diversity - how we hire, develop, and inspire our diverse team members that reflects and relates to the increasingly multicultural community.

No third-party candidate submissions are being accepted at this time for this opening

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