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Aerospace Stress Jobs (NOW HIRING)

Qualifications * BS in Aerospace Engineering (Mechanical, Design, Structural or related discipline) * Level 4: 9 - 14+ years of Aerospace Stress Engineering experience with recognized technical ...

Bachelor's degree in Engineering (ABET-accredited preferred) * 20+ years of aerospace stress engineering experience * Recognized expert in structural analysis (metallic and composite) * Extensive ...

Qualifications * BS in Aerospace Engineering (Mechanical, Design, Structural or related discipline) * 20+ years of Aerospace Stress Engineering experience * Recognized expert in stress analysis ...

Perform static stress analysis on aerospace structures * Conduct fatigue and damage tolerance analysis to ensure long-term durability * Create and solve Finite Element Models (FEM) for structural ...

Perform static stress analysis on aerospace structures * Conduct fatigue and damage tolerance analysis to ensure longterm durability * Create and solve Finite Element Models (FEM) for structural ...

Perform static stress analysis on aerospace structures * Conduct fatigue and damage tolerance analysis to ensure longterm durability * Create and solve Finite Element Models (FEM) for structural ...

Bachelor's degree in Engineering (ABET-accredited preferred) * 14+ years of aerospace stress engineering experience * Strong Boeing Defense program experience required * 5+ years of defense ...

Qualifications * BS in Aerospace Engineering (Mechanical, Design, Structural or related discipline) * 20+ years of Aerospace Stress Engineering experience * Recognized expert in stress analysis ...

Bachelor's degree in Engineering (ABET-accredited preferred) * 14+ years of aerospace stress engineering experience * Strong Boeing Defense program experience required * 5+ years of defense ...

Bachelor's degree in Engineering (ABET-accredited preferred) * 20+ years of aerospace stress engineering experience * Recognized expert in structural analysis (metallic and composite) * Extensive ...

Bachelor's degree in Engineering (ABET-accredited preferred) * 14+ years of aerospace stress engineering experience * Strong Boeing Defense program experience required * 5+ years of defense ...

Bachelor's degree in Engineering (ABET-accredited preferred) * 20+ years of aerospace stress engineering experience * Recognized expert in structural analysis (metallic and composite) * Extensive ...

Stress Analyst

Sunnyvale, CA · On-site

$85K - $150K/yr

Basic Qualifications • Bachelor's degree in Aerospace, Structural, or Mechanical Engineering or similar technical field • Professional experience performing aerospace stress analysis of metallic ...

We're seeking an experienced aerospace engineering professional to coach students looking to break into or advance within the aerospace industry. This role includes helping students strengthen their ...

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Aerospace Stress information

See salary details

$68.5K

$109.4K

$148.5K

How much do aerospace stress jobs pay per year?

As of Aug 8, 2026, the average yearly pay for aerospace stress in the United States is $109,399.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $137,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by aerospace stress engineers when collaborating with multidisciplinary teams?

Aerospace Stress Engineers frequently work alongside design, manufacturing, and quality teams to ensure that components meet structural integrity requirements. A common challenge is translating complex stress analysis results into actionable feedback for non-specialist colleagues, balancing safety with design constraints and production timelines. Effective communication, adaptability, and a collaborative mindset are essential in resolving conflicting priorities and achieving optimal solutions. Developing strong relationships across disciplines can greatly enhance efficiency and project outcomes.

What is the difference between Aerospace Stress vs Aerospace Structural Analyst?

AspectAerospace StressAerospace Structural Analyst
Required CredentialsBachelor's in Mechanical or Aerospace Engineering, certifications like NDT or FEA software trainingBachelor's in Mechanical or Aerospace Engineering, certifications in FEA and CAD tools
Work EnvironmentDesign labs, testing facilities, simulation environmentsDesign offices, testing labs, analysis centers
Industry UsageFocuses on stress analysis of aerospace componentsAnalyzes structural integrity and performance of aerospace structures

Both roles require similar educational backgrounds and certifications, often working in overlapping environments. Aerospace Stress specialists focus on calculating and analyzing stress factors on components, while Aerospace Structural Analysts evaluate overall structural integrity. Understanding these distinctions helps job seekers target the right career path within aerospace engineering.

What does an aerospace stress engineer do?

An aerospace stress engineer is responsible for analyzing and assessing the structural integrity of aircraft and spacecraft components. They use engineering principles and computer simulations to evaluate how parts will perform under various loads, such as pressure, vibration, and temperature changes. Their work ensures that aerospace structures are safe, reliable, and comply with regulatory standards. Stress engineers also collaborate with design and manufacturing teams to recommend materials and design modifications that enhance performance and safety.

What are the key skills and qualifications needed to thrive as an aerospace stress engineer?

Aerospace Stress Engineers require a strong background in structural analysis, materials science, and mechanical engineering, typically backed by a relevant engineering degree. Proficiency with finite element analysis (FEA) tools such as NASTRAN, ANSYS, or CATIA, along with knowledge of industry standards and certifications, is commonly expected. Strong problem-solving skills, attention to detail, and effective communication are vital soft skills for collaborating with multidisciplinary teams and ensuring safety. These competencies are crucial to accurately assess structural integrity, meet regulatory requirements, and contribute to the development of safe, reliable aerospace components.
More about Aerospace Stress jobs
What cities are hiring for Aerospace Stress jobs? Cities with the most Aerospace Stress job openings:
What states have the most Aerospace Stress jobs? States with the most job openings for Aerospace Stress jobs include:
Infographic showing various Aerospace Stress job openings in the United States as of August 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 72% Full Time, 18% Part Time, and 8% Contract. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $109,399 per year, or $52.6 per hour.

Mechanical / Aerospace Stress Engineer with Security Clearance

Torch Technologies Inc.

Corpus Christi, TX • On-site

Other

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 6 days ago


Job description

Torch Technologies Thank you for your interest in employment with Torch Technologies. We are a 100% employee-owned, Certified Great Place To Work and named Best Places to Work in Huntsville/Madison County, headquartered in Huntsville, AL. Our team provides superior research, development, and engineering services to the Federal Government and Department of War. As one of the nation's top 100 defense companies, the services we provide directly support the men and women who serve our country. Our corporate mission sums up the pride our employee-owners take in the work we do: "Lighting the Pathway of Freedom". And, as a Certified Evergreen ESOP, we have made the commitment to grow and sustain our company for the next 100 years! Come grow with us! Torch Technologies is seeking a Mechanical/Aerospace Engineer to join a team performing structural integrity evaluations and stress analysis on high-performance gearboxes and drivetrain systems supporting All Army Platforms. This position supports the evaluation of rotating mechanical components to ensure compliance with aerospace safety, durability, and airworthiness standards. As a Mechanical/Aerospace Engineer your duties will include the following, but are not limited to: * Perform static, dynamic, and fatigue stress analysis on transmission gears, bearings, housings, and shafts.
* Develop, execute, and refine finite element models (FEM) to simulate operational stress, strain, thermal loads, and vibration.
* Conduct drivetrain validation activities, including gear contact stress, bending stress, and pitting/scoring resistance analysis to predict component life and prevent failure.
* Perform crack propagation, fracture mechanics, and damage tolerance evaluations to establish inspection intervals and safe-life limits.
* Prepare and review stress reports and certification packages supporting compliance with FAA, EASA, and/or military airworthiness requirements.
* Support analysis and evaluation of aerospace drivetrain systems operating under extreme mechanical loads and conditions. Required Qualifications: * U.S. Citizenship.
* Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Engineering Mechanics, or related engineering discipline.
* 5+ years of progressive experience in stress analysis, specifically supporting aerospace transmissions, gearboxes, or rotating machinery.
* Ability to obtain and maintain a Department of Defense (DoD) Secret Clearance.
* Advanced proficiency with FEA/FEM tools such as NASTRAN, ANSYS, or ABAQUS.
* Experience with 3D CAD modeling tools such as CATIA V5 or SolidWorks.
* Strong understanding of aerospace material properties, surface treatments, and common failure modes associated with aerospace alloys. Preferred Qualifications: * Master's degree in Mechanical Engineering, Aerospace Engineering, or Engineering Mechanics.
* Prior experience supporting military aerospace or rotorcraft drivetrain programs.
* Familiarity with FAA, EASA, or military airworthiness certification processes. Schedule: M-F; 8-5 Work Location: Onsite, Corpus Christi, TX Travel: 0-10% Relocation Assistance Available: No Position Contingent Upon Award of Contract: No #LI-DK1 Benefits: Torch Technologies is proud to offer a stable and professional work environment, a competitive salary, and an excellent, comprehensive benefit package including: ESOP participation, 401(k) match and safe-harbor contribution, medical, dental, vision, life insurance, short-term disability, long-term disability, flexible spending accounts, Health Saving Accounts and Health Reimbursement Accounts, EAP, education assistance, paid time off, and holidays. Applying to Torch Technologies: Only those candidates invited for an interview will be contacted. Employment at Torch Technologies is contingent upon the successful completion of a comprehensive background check. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, genetic information, citizenship, ancestry, marital status, protected veteran status, disability status or any other status protected by federal, state, or local law. Torch Technologies, Inc. participates in E-Verify. If you are a qualified individual with a disability or a disabled veteran, you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access Careers Link as a result of your disability. You can request reasonable accommodations by sending an email to . Thank you for your interest in Torch Technologies.