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Additive Jobs in Virginia (NOW HIRING)

Austal USA

Project Management Analyst II - AAT

Danville, VA · On-site

$116.10K/yr

S. Navy's Additive Manufacturing Center of Excellence (AM COE) located in Danville, VA. The mission of the AM COE is to operationalize additive manufacturing in the submarine industrial base and ...

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Additive information

What are the key skills and qualifications needed to thrive as an Additive Manufacturing Engineer, and why are they important?

To thrive as an Additive Manufacturing Engineer, you need a solid background in mechanical engineering, materials science, and 3D modeling, often supported by a relevant engineering degree. Familiarity with CAD software, 3D printing systems (such as FDM, SLS, or SLA), and certification in additive manufacturing technologies is typically expected. Strong problem-solving abilities, attention to detail, and effective teamwork help individuals excel in this role. These skills are crucial for ensuring the efficient design, prototyping, and production of high-quality components using advanced manufacturing techniques.

What are some common challenges faced by professionals in additive manufacturing roles, and how can they be addressed?

Professionals in additive manufacturing often face challenges related to material consistency, equipment maintenance, and ensuring quality control of printed parts. Staying up to date with rapidly evolving technologies and adapting to new software or hardware can also be demanding. These challenges can be addressed through ongoing training, collaborating closely with engineering and quality assurance teams, and participating in industry forums to share best practices and solutions.

What are additive manufacturing engineers?

Additive manufacturing engineers are professionals who specialize in the design, development, and optimization of products using additive manufacturing processes, commonly known as 3D printing. They work with advanced technologies to build objects layer by layer from digital models, using materials like plastics, metals, and composites. Their responsibilities include selecting suitable materials, choosing appropriate printing methods, ensuring quality control, and improving production efficiency. Additive manufacturing engineers are employed in industries such as aerospace, automotive, healthcare, and consumer goods, where they help innovate and streamline manufacturing processes.

What is the difference between Additive vs CNC Machinist?

AspectAdditiveCNC Machinist
Required CredentialsTypically requires certifications in additive manufacturing or 3D printingRequires certifications in CNC programming and machining
Work EnvironmentOften in labs or manufacturing facilities focused on 3D printingIn machine shops or manufacturing plants operating CNC machines
Industry UsageUsed in aerospace, healthcare, and prototyping sectorsCommon in automotive, aerospace, and manufacturing industries
Common Search/ComparisonOften compared for manufacturing methods and skillsCompared for precision machining and programming skills

While both Additive and CNC Machinist roles are involved in manufacturing, Additive focuses on 3D printing techniques, whereas CNC Machinists operate computer-controlled machines for subtractive manufacturing. Understanding these differences helps in choosing the right career path or job focus within manufacturing industries.

What are popular job titles related to Additive jobs in Virginia? For Additive jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Additive jobs in Virginia look for? The top searched job categories for Additive jobs in Virginia are:
Additive jobs near you
Infographic showing various Additive job openings in Virginia as of May 2026, with employment types broken down into 1% As Needed, 86% Full Time, 9% Part Time, 3% Contract, and 1% Nights. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution.

Additive Manufacturing Engineering Manager

Strategic HR Client Job Openings

Falls Church, VA

$117.40K - $145.60K/yr

Full-time

Posted 24 days ago

Job description

Job Opportunity: Additive Manufacturing Engineering Manager with Formative 3D in Falls Church, VAAre you a hands‑on leader with deep expertise in large‑format additive manufacturing and extrusion‑based processes? Do you enjoy building teams, optimizing production systems, and solving complex print challenges in real time? Are you excited to help scale a cutting‑edge 3D printing operation and shape the future of manufacturing? If you answered yes, we want to speak with you!

As the Additive Manufacturing Engineering Manager, you will lead both the strategic direction and day‑to‑day execution of our additive manufacturing operations. This role blends leadership, technical expertise, and operational ownership—guiding production while advancing the next generation of processes, systems, and capabilities. You'll work closely across engineering, production, and leadership teams to ensure efficient, scalable manufacturing while driving continuous improvement.

Key Responsibilities:

  • Lead and develop a team of LFAM/FDM technicians, promoting safety, accountability, and continuous improvement.
  • Own print processes and optimization, including parameters, material flow, toolpaths, and part quality.
  • Troubleshoot production issues (e.g., delamination, warping, equipment faults) and implement corrective actions quickly.
  • Partner with Production to streamline post-processing and assembly workflows.
  • Manage capacity planning, scheduling, and staffing in coordination with HR.
  • Collaborate with Engineering and R&D on new materials, processes, and finishing methods.
  • Drive automation and smart factory initiatives across the facility.
  • Report to leadership on KPIs, timelines, resource use, and risks.
  • Establish and maintain SOPs, ensuring quality, safety, and accurate documentation.
  • Coach and develop team members through performance management and career growth planning.

Qualifications:

  • Bachelor's degree in Mechanical Engineering, Mechatronics, Electrical Engineering, Materials Science, or related field.
  • 7-10+ years of manufacturing experience, including hands-on additive manufacturing (LFAM and/or FDM).
  • Expertise in extrusion-based printing, including toolpaths, parameter optimization, and pellet/filament material handling.
  • Experience with large-format additive systems (e.g., CEAD, Caracol, Thermwood) preferred.
  • Knowledge of automation, robotics, and smart factory systems (MES, ERP, IoT).
  • Lean, Six Sigma, or similar experience driving yield improvement, scrap reduction, and cycle time efficiency.
  • Proven ability to lead technical teams in fast-paced or startup environments.
  • Strong leadership, problem-solving, and communication skills.
  • Ability to work in an industrial environment and use PPE as required.

Why Join Formative 3D?

Built environments can be manufactured the same way the best technology products are: faster, smarter and at scale.

Formative 3D deploys full-scale manufacturing solutions built for speed, flexibility and real-world impact. By combining advanced 3D printing, robotics and technology, we rethink how physical products for the built world are created — from concept to installation. We design and manufacture products that range from high-end furniture systems and architectural lighting to jigs, fixtures, and tooling.

Formative 3D pushes additive manufacturing forward and sets a new standard for how the built environment gets made. After years of research, our first production facility launched in 2026, and we're already proving that a new model of manufacturing isn't theoretical; it's operational.

Apply online today to join a great team!

Formative 3D is an Equal Opportunity Employer. We are committed to hiring and developing the most qualified individuals based on job‑related experience, skills, and merit. All employment decisions are made without regard to race, color, religion, sex, national origin, age, disability, veteran status, or any other protected characteristic. We value a respectful, inclusive workplace where everyone has the opportunity to succeed. Formative 3D maintains a drug‑free workplace consistent with applicable local, state, and federal laws.

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