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$185.5K

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How much do additive manufacturing phd jobs pay per year?

As of Jun 5, 2026, the average yearly pay for additive manufacturing phd in the United States is $185,482.00, according to ZipRecruiter salary data. Most workers in this role earn between $154,500.00 and $197,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Additive Manufacturing PhD, and why are they important?

To thrive as an Additive Manufacturing PhD, you need advanced knowledge in materials science, engineering principles, and manufacturing processes, typically demonstrated by a doctoral degree in a relevant field. Expertise with CAD software, 3D printing technologies, and data analysis tools, as well as familiarity with standards and certifications like ASTM F42, are commonly required. Strong research abilities, problem-solving skills, and effective communication help drive innovation and collaboration in interdisciplinary teams. These competencies are crucial for pushing the boundaries of additive manufacturing and translating research into practical, real-world applications.

What is an Additive Manufacturing PhD?

An Additive Manufacturing PhD is a doctoral-level academic program focused on advanced research and innovation in additive manufacturing, which is also known as 3D printing. Students in this program study the design, development, and application of additive processes to create complex parts from digital models. The program typically involves interdisciplinary coursework in materials science, mechanical engineering, and computer-aided design, culminating in original research that advances the field. Graduates often pursue careers in academia, industry, or research institutions, contributing to the development of new manufacturing technologies.

What are some common challenges faced by Additive Manufacturing PhD professionals when transitioning from academia to industry roles?

Additive Manufacturing PhD professionals often face challenges adapting to the faster-paced, results-driven environment of industry compared to academia. In industry roles, there is a greater emphasis on meeting project deadlines, scaling up processes, and collaborating with cross-functional teams such as design, production, and quality assurance. Additionally, industry may require a balance between research innovation and practical application, which can differ from the exploratory nature of academic research. Building strong communication and project management skills can help ease this transition and make professionals more effective in delivering impactful solutions.

What is the difference between Additive Manufacturing Phd vs Additive Manufacturing Engineer?

AspectAdditive Manufacturing PhdAdditive Manufacturing Engineer
Required CredentialsPhD in Materials Science, Mechanical Engineering, or related fieldBachelor's or Master's in Engineering or related field
Work EnvironmentResearch labs, academia, R&D departmentsManufacturing facilities, design teams, production lines
Employer & Industry UsageUniversities, research institutions, advanced R&D divisionsManufacturers, aerospace, automotive, healthcare industries

The main difference between an Additive Manufacturing Phd and an Additive Manufacturing Engineer lies in their focus and credentials. The Phd typically engages in research, development, and advanced studies, often within academic or research settings. In contrast, the Engineer applies practical knowledge to design, optimize, and implement additive manufacturing processes in industrial environments. Both roles are essential but serve different stages of innovation and production in the additive manufacturing industry.

Infographic showing various Additive Manufacturing Phd job openings in the United States as of May 2026, with employment types broken down into 95% Full Time, 3% Part Time, and 2% Temporary. Highlights an 95% In-person, and 5% Hybrid job distribution, with an average salary of $185,482 per year, or $89.2 per hour.
Additive Manufacturing Engineer-R&D

Additive Manufacturing Engineer-R&D

ELMET TECHNOLOGIES LLC

Coldwater, MI • On-site

$75K - $100K/yr

Other

Medical, Dental, Vision, Retirement, PTO

Posted 19 days ago

Job description

Description

About Elmet Technologies
Elmet Technologies is the leading global provider of high-performance refractory metals and precision-engineered components for the aerospace, defense, semiconductor, and medical industries. As part of The Elmet Group, we combine advanced materials science, manufacturing expertise, and innovation to support some of the world's most demanding applications.


We are seeking an Additive Manufacturing (AM) Engineer - R&D to help advance next-generation refractory metal additive manufacturing processes. This role will play a key part in developing scientifically validated material processes that enable future commercial applications.


Position Summary
The AM Engineer - R&D is the innovation owner for additive manufacturing within the Research & Development team. This role is responsible for developing and verifying the scientific processes necessary for the future commercial viability of refractory metal alloys.


The primary objective of this position is to develop and formally deliver a Qualified Material Process (QMP) compliant with NASA-STD-6030 requirements where applicable.

Key Responsibilities


Material Process Qualification

  • Design and execute Design of Experiments (DOEs) on R&D additive manufacturing equipment to evaluate and qualify new refractory metal alloys
  • Utilize Statistical Process Control (SPC) to define material allowables
  • Develop and finalize the Qualified Material Process (QMP) package

Powder & Post-Processing Collaboration

  • Work directly with the in-house powder production team to:
    • Define powder specifications
    • Evaluate new powder batches
    • Optimize feedstock recycling strategies
  • Design and monitor heat treatment and Hot Isostatic Pressing (HIP) trials to achieve required material properties and reduce internal stresses

Technical Documentation & Industry Outreach

  • Prepare scientific data for:
    • Internal technical release
    • External publications including papers and patents
  • Present technical findings at industry conferences and technical forums
  • Represent Elmet Technologies within the advanced manufacturing and materials science community

Equipment & Data Management

  • Serve as the primary owner and technical expert for the R&D additive manufacturing printer
  • Manage process parameters, build strategies, and experimental testing
  • Ensure all build files, testing data, and documentation comply with CMMC requirements for secure storage of Controlled Unclassified Information (CUI)

Collaboration & Technology Transfer

  • Work closely with the AM Technician to run experimental builds and testing campaigns
  • Transfer validated Qualified Material Process (QMP) packages to the Production Engineer for industrialization
  • Support verification runs on production printers prior to release of new products

Qualifications

Education

  • Bachelor's degree in Materials Science, Metallurgy, or Aerospace Engineering required
  • Master's degree or PhD preferred

Experience

  • 3+ years of experience in metal additive manufacturing process development, preferably with high-temperature or refractory alloys
  • Proven experience with high-temperature post-processing, including:
    • Hot Isostatic Pressing (HIP)
    • Vacuum heat treatment
  • 2+ years of experience managing Laser Powder Bed Fusion (L-PBF) production builds
  • Experience conducting Design of Experiments (DOE)

Technical Skills

  • Proficiency with lab instruments including:
    • Microscopes
    • Calipers
    • Basic inspection and measurement equipment
  • Strong mechanical aptitude and troubleshooting ability
  • Experience with powder metallurgy is a plus
  • General metrology experience is a plus

Documentation & Communication

  • Excellent documentation and organizational skills with strong attention to detail
  • Experience presenting technical findings to management and external audiences
  • Ability to produce technical research documentation, reports, and publications
  • Strong verbal and written communication skills in English

Security & Compliance

  • Experience managing controlled digital technical data
  • Strong commitment to following strict quality, documentation, and security protocols

Why Join Elmet Technologies

  • Opportunity to support advanced materials manufacturing and innovation
  • Exposure to aerospace, defense, semiconductor, and energy industries
  • High-impact laboratory role ensuring material integrity and compliance
  • Collaborative culture grounded in technical excellence and operational discipline
  • Compensation: TBD, plus a comprehensive benefits package including health, dental, vision, 401(k), and paid time off

Search Process Note
The Elmet Group is managing this search directly and is not accepting submissions from outside recruitment firms.

Equal Employment Opportunity Statement
The Elmet Group is an Equal Opportunity Employer and a proud federal contractor. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, sexual orientation, or gender identity), national origin, age, disability, genetic information, protected veteran status, or any other status protected by law. 

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