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Manufacturing Automation Engineer – Packaging Systems (Rockwell PLC / GMP)3 Key Consulting is hiring a Manufacturing Automation Engineer – Packaging Systems (Rockwell PLC / GMP) for a consulting engagement with our direct client, a leading global biopharmaceutical company.This Engineer role reports to the Engineering & Maintenance organization and supports commercial GMP Final Drug Product (FDP) manufacturing operations at the client's advanced assembly and packaging facility in New Albany, Ohio. The position applies advanced engineering and automation principles to packaging systems, manufacturing equipment, process optimization, troubleshooting, and continuous improvement initiatives. Approximately 15% travel may be required.Top Must Have Skills:PLC proficiency, specifically Rockwell / Allen-BradleyExperience troubleshooting and repairing manufacturing/process equipmentStrong communication skillsHands-on automation and equipment support experience preferredKey Responsibilities:Packaging Line & Manufacturing SupportSupport commercial production packaging lines in a GMP-regulated manufacturing environmentProvide technical operations support to improve line performance, reliability, and capacityPartner with Engineering, Maintenance, Manufacturing, Quality, and cross-functional teams to implement technical improvementsSupport complex manufacturing, process optimization, scale-up, and continuous improvement initiativesAutomation System Design & IntegrationDesign and develop automation systems and control strategies for packaging machinery and manufacturing processesImplement and configure PLCs, HMIs, and related automation equipmentIntegrate new automation technologies into existing packaging systemsCreate and maintain system specifications, design documents, operational procedures, and technical documentationTroubleshooting & Technical SupportDiagnose and resolve automation system, controls, and manufacturing equipment issuesProvide hands-on troubleshooting support for production and maintenance teamsPerform system upgrades and maintenance to improve performance and reliabilityCompliance & ValidationEnsure automation systems comply with FDA regulations, GMP standards, and industry best practicesSupport validation activities and collaborate with Quality and regulatory teams on compliance-related issuesApply knowledge of validation protocols and regulated manufacturing documentation requirementsProject & Technical LeadershipSupport automation-related projects involving planning, design, reconfiguration, maintenance, and system improvementsCoordinate technical activities across stakeholders and site teamsPrepare project reports, performance metrics, and technical documentationTrain and support personnel on automation systems and related technologiesBasic Qualifications:Master degree OR Bachelor degree and 2 years of experience OR Associate degree and 6 years of experience OR High school diploma / GED and 8 years of experiencePreferred Qualifications:Advanced degree in Mechatronics, Computer, Electrical, Mechanical, or Chemical EngineeringExperience supporting pharmaceutical or biotech manufacturing operations, particularly final drug product packagingStrong background in manufacturing process controls, automation systems, field instrumentation, and lifecycle managementExperience with Rockwell/Allen-Bradley platforms; exposure to Siemens, Machine Vision, Serialization, or Robotics technologiesKnowledge of Data Integrity, GMPs, GAMP, and regulated manufacturing environmentsUnderstanding of validation execution requirements and new equipment installation processesStrong technical writing, communication, problem-solving, and project coordination skillsKnowledge of Operational Excellence and Lean manufacturing principlesRed Flags:This is not primarily a Validation Engineer or Project Manager roleCandidates must have strong hands-on PLC troubleshooting and continuous improvement experienceInterview process:Virtual interview with manager. Virtual panel interview.