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Balluff

Balluff

54 jobs near Columbus, OH

IAC Group

Senior Controls Engineer

Troy, MI · On-site

$90K - $120K/yr

Rockwell/Balluff * Industrial Robotics: * FANUC * ABB * Industrial Networks: * EtherNet/IP * Profibus/Serial * IO Link * Electrical controls design and troubleshooting * Safety systems and machine ...

Flow Control Group

Festo, Sick, Mitsubishi, ABB, Schmalz, 80/20, Standard Bots, Balluff * Assist engineering and production team in building robotic/pneumatic/electromechanical solutions * Design, configure, and ...

Rankin Automation

Automation Engineer

Conshohocken, PA · On-site

Balluff * Assist engineering and production team in building robotic/pneumatic/electromechanical solutions * Design, configure, and troubleshoot pneumatic/electromechanical solutions * Assist ...

New

Shuttleworth LLC

Controls Engineer

Huntington, IN · On-site

$79K - $102K/yr

Turck, Balluff * SMC, Festo, and similar pneumatics hardware * Siemens, B&R, Beckhoff, Omron, Mitsubishi or GE Hardware, Codesys, or TwinCat softwares would be a plus. Who we're looking for? * BS or ...

Flow Control Group

Application Engineer

Conshohocken, PA · On-site

$70K - $80K/yr

Festo, Sick, Mitsubishi, ABB, Schmalz, 80/20, Standard Bots, Balluff * Assist engineering and production team in building robotic/pneumatic/electromechanical solutions * Design, configure, and ...

Pro Mach, Inc.

Controls Engineer

Huntington, IN · On-site

$79K - $102K/yr

Turck, Balluff * SMC, Festo, and similar pneumatics hardware * Siemens, B&R, Beckhoff, Omron, Mitsubishi or GE Hardware, Codesys, or TwinCat softwares would be a plus. Who we're looking for? * BS or ...

Lear Corporation

Controls & Automation Engineer

Hammond, IN · On-site

$79K - $105K/yr

Proficient in (RS Logix 500, RS Logix 5000, Factory Talk HMI, Balluff I/O link, programming). * Robotics Programming - Fanuc Programming preferred. * Vision- experience with robot guided vision ...

Promachbuilt

Controls Engineer

Huntington, IN · On-site

$79K - $102K/yr

Turck, Balluff * SMC, Festo, and similar pneumatics hardware * Siemens, B&R, Beckhoff, Omron, Mitsubishi or GE Hardware, Codesys, or TwinCat softwares would be a plus. Who we're looking for? * BS or ...

Pro Mach, Inc.

Controls Engineer

Huntington, IN · On-site

$79K - $102K/yr

Turck, Balluff* SMC, Festo, and similar pneumatics hardware* Siemens, B&R, Beckhoff, Omron, Mitsubishi or GE Hardware, Codesys, or TwinCat softwares would be a plus.**Who we're looking for?*** BS or ...

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Showing results 41-54

Senior Controls Engineer

Troy, MI • On-site, Remote

International Automotive Components
See more jobs at International Automotive Componentsexternal

$91K - $121K/yr

Full-time

Posted 12 days ago

Job description

Position Summary
The Senior Controls Engineer is responsible for the design, development, implementation, and optimization of manufacturing control systems and automation solutions supporting automotive production operations. This role leads capital equipment projects from concept through launch, ensuring processes meet safety, quality, productivity, scrap, and labor objectives. The Senior Controls Engineer serves as a technical expert in PLC programming, robotics integration, process controls, and continuous improvement initiatives. This position also supports new product launches, equipment upgrades, troubleshooting, and plant automation strategies. This scope aligns with the existing IAC role description, which includes managing capital equipment processes, establishing controls, documenting processes, participating in PFMEA activities, and leading continuous improvement efforts.
Essential Responsibilities
  • Lead the design, programming, commissioning, and validation of automated manufacturing equipment and control systems.
  • Develop and modify PLC, HMI, servo, vision, and robotic control programs.
  • Support new program launches by ensuring all controls systems meet project timing, quality, and production requirements.
  • Establish process parameters, equipment controls, and monitoring systems to maintain product quality and operational performance.
  • Troubleshoot and resolve electrical, controls, automation, and process-related issues.
  • Collaborate with manufacturing, quality, maintenance, product engineering, and suppliers to improve equipment performance and process capability.
  • Lead root cause analysis and corrective actions for equipment downtime and quality concerns.
  • Develop and maintain controls documentation including:
    • Electrical schematics
    • Network architecture
    • PLC/HMI backups
    • Process control plans
    • Equipment standards
  • Participate in PFMEA and manufacturing feasibility reviews.
  • Support capital equipment sourcing, installation, validation, and startup activities.
  • Train maintenance and production personnel on equipment operation, troubleshooting, and preventive maintenance.
  • Drive continuous improvement initiatives focused on:
    • OEE improvement
    • Scrap reduction
    • Cycle-time reduction
    • Cost savings
    • Automation expansion
  • Ensure compliance with all safety, environmental, and customer requirements.
Education
  • Bachelor's Degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, or related technical field.
Experience
  • 7-10 years of controls engineering experience in a manufacturing environment.
  • Automotive Tier 1 supplier experience strongly preferred.
  • Experience supporting automated assembly, injection molding, foam, or interior trim manufacturing processes preferred.
Technical Skills
  • PLC Programming:
    • Allen-Bradley
    • Siemens
    • Rockwell
  • Programming remote IO using remote blocks:
    • Rockwell/Balluff
  • Industrial Robotics:
    • FANUC
    • ABB
  • Industrial Networks:
    • EtherNet/IP
    • Profibus/Serial
    • IO Link
  • Electrical controls design and troubleshooting
  • Safety systems and machine safeguarding
  • Dynamic Robotic Pathing
  • Cybersecurity for OT Environments
  • Knowledge in how to safety deploy/manage NAT VPN Setup for Tooling Machines
  • Allen-Bradley ControlLogix/CompactLogix, Siemens S7/TIA Portal, Beckhoff TwinCAT; structured programming, sequencing, interlocks, and fault recovery
  • AMRs/AGCs
  • Vidi Cognex Vision
  • Simulation and virtual commissioning: Digital twins, PLC simulation, robot simulation, and offline commissioning.
  • MES Traceability
  • Python, C#, C++, or JavaScript
  • SQL, REST APIs, MQTT, OPC UA, and historian connectivity
  • Euromap Data Transfer
  • Ignition
  • PowerBI
Competencies
  • Strong project management skills
  • Excellent analytical and troubleshooting abilities
  • Ability to lead cross-functional teams
  • Effective written and verbal communication
  • Customer-focused mindset
  • Continuous improvement orientation
  • Ability to manage multiple projects simultaneously
Physical Requirements
  • Ability to work in manufacturing and production environments.
  • Occasional lifting of up to 25 pounds.
  • Ability to travel to plants, suppliers, and customer locations as required.
Preferred Qualifications
  • Professional Engineer (PE) certification
  • Certified Automation Professional (CAP)
  • Experience with Industry 4.0 technologies, IIoT, and advanced manufacturing systems
  • Experience supporting global manufacturing launches
Key Performance Indicators (KPIs)
  • Equipment uptime/OEE
  • Launch timing performance
  • Scrap reduction
  • Process capability improvements
  • Safety performance
  • Automation project completion
  • Manufacturing cost reductions

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