The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut ...
The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut ...
Applications Engineering Manager - Wire EDM
$139K - $180K/yr
The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut ...
Applications Engineering Manager - Wire EDM
$139K - $180K/yr
The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut ...
Applications Engineering Manager - Wire EDM
Sudbury, MA · On-site
$139K - $180K/yr
The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut ...
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Applications Engineering Manager - Wire EDM
Sudbury, MA · On-site
$139K - $180K/yr
The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut ...
EDM Operator
Newburyport, MA · On-site
$23 - $27/hr
... Engineers Location: Newburyport, MA. This position is 100% onsite. Responsibilities: * Performs ... Experience on Charmilles and Mitsubishi wire EDM a plus. * Troubleshooting Skills. * Excellent ...
EDM Operator
Newburyport, MA · On-site
$23 - $27/hr
... Engineers Location: Newburyport, MA. This position is 100% onsite. Responsibilities: * Performs ... Experience on Charmilles and Mitsubishi wire EDM a plus. * Troubleshooting Skills. * Excellent ...
EDM Operator
Newburyport, MA · On-site
$21 - $28.50/hr
... Engineers Location: Newburyport, MA. This position is 100% onsite. Responsibilities: * Performs ... Experience on Charmilles and Mitsubishi wire EDM a plus. * Troubleshooting Skills. * Excellent ...
EDM Operator
Newburyport, MA · On-site
$21 - $28.50/hr
... Engineers Location: Newburyport, MA. This position is 100% onsite. Responsibilities: * Performs ... Experience on Charmilles and Mitsubishi wire EDM a plus. * Troubleshooting Skills. * Excellent ...
Manufacturing Engineer - Machining Operations
Wilmington, MA · On-site
$79K - $102K/yr
Experience with five-axis machining, probing, toolpath simulation, wire EDM programming, and complex workholding. Experience supporting new product introduction and production scale-up. Familiarity ...
Manufacturing Engineer - Machining Operations
Wilmington, MA · On-site
$79K - $102K/yr
Experience with five-axis machining, probing, toolpath simulation, wire EDM programming, and complex workholding. Experience supporting new product introduction and production scale-up. Familiarity ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... grinders, and Wire EDM machines in accordance to blueprints per both internal and customer ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... grinders, and Wire EDM machines in accordance to blueprints per both internal and customer ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... grinders, and Wire EDM machines in accordance to blueprints per both internal and customer ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... grinders, and Wire EDM machines in accordance to blueprints per both internal and customer ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... grinders, and Wire EDM machines in accordance to blueprints per both internal and customer ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... grinders, and Wire EDM machines in accordance to blueprints per both internal and customer ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Manufacturing Engineer - Machining Operations
Wilmington, MA · On-site
$85K - $120K/yr
Preferred Qualifications • Experience with metal LPBF systems and post-processing workflows. • Experience with five-axis machining, probing, toolpath simulation, wire EDM programming, and complex ...
Manufacturing Engineer - Machining Operations
Wilmington, MA · On-site
$85K - $120K/yr
Preferred Qualifications • Experience with metal LPBF systems and post-processing workflows. • Experience with five-axis machining, probing, toolpath simulation, wire EDM programming, and complex ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... Wire EDM machines in accordance to blueprints per both internal and customer requirements. • ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Senior Toolmaker
Brimfield, MA · On-site
$32 - $41/hr
... Wire EDM machines in accordance to blueprints per both internal and customer requirements. • ... engineers on projects and initiatives. • Assists in and investigates improvement opportunities ...
Sr. Manufacturing Equipment Development Engineer, Consumer Technology
Devens, MA · On-site
$106K - $171K/yr
Metal 3D Printers, Vacuum/Atmosphere Heat Treatment Furnaces, depowdering systems, Wire EDM, Build ... Qualifications * 5+ years of progressive engineering experience managing complex equipment ...
Sr. Manufacturing Equipment Development Engineer, Consumer Technology
Devens, MA · On-site
$106K - $171K/yr
Metal 3D Printers, Vacuum/Atmosphere Heat Treatment Furnaces, depowdering systems, Wire EDM, Build ... Qualifications * 5+ years of progressive engineering experience managing complex equipment ...
Experience with CAM programming, five-axis machining, wire EDM, CMM, CT scanning, metallography, and surface metrology. * Experience with FEA, topology optimization, thermal distortion prediction, or ...
Experience with CAM programming, five-axis machining, wire EDM, CMM, CT scanning, metallography, and surface metrology. * Experience with FEA, topology optimization, thermal distortion prediction, or ...
Lead Manufacturing Integration Engineer
Wilmington, MA · On-site
$130K - $150K/yr
Experience with CAM programming, five-axis machining, wire EDM, CMM, CT scanning, metallography, and surface metrology. * Experience with FEA, topology optimization, thermal distortion prediction, or ...
Lead Manufacturing Integration Engineer
Wilmington, MA · On-site
$130K - $150K/yr
Experience with CAM programming, five-axis machining, wire EDM, CMM, CT scanning, metallography, and surface metrology. * Experience with FEA, topology optimization, thermal distortion prediction, or ...
Use appropriate CAD/CAM software along with equipment such as surface grinder, CNC, wire EDM, OD ... Working from engineering drawings and concepts to mark out design on raw materials; cutting into ...
Use appropriate CAD/CAM software along with equipment such as surface grinder, CNC, wire EDM, OD ... Working from engineering drawings and concepts to mark out design on raw materials; cutting into ...
Toolmaker (CNC Programmer- Set Up Operator)
Springfield, MA · On-site
$39.67/hr
Use appropriate CAD/CAM software along with equipment such as surface grinder, CNC, wire EDM, OD ... Working from engineering drawings and concepts to mark out design on raw materials; cutting into ...
Toolmaker (CNC Programmer- Set Up Operator)
Springfield, MA · On-site
$39.67/hr
Use appropriate CAD/CAM software along with equipment such as surface grinder, CNC, wire EDM, OD ... Working from engineering drawings and concepts to mark out design on raw materials; cutting into ...
Toolmaker (CNC Programmer- Set Up Operator)
Springfield, MA · On-site
$39.67/hr
Use appropriate CAD/CAM software along with equipment such as surface grinder, CNC, wire EDM, OD ... Working from engineering drawings and concepts to mark out design on raw materials; cutting into ...
Toolmaker (CNC Programmer- Set Up Operator)
Springfield, MA · On-site
$39.67/hr
Use appropriate CAD/CAM software along with equipment such as surface grinder, CNC, wire EDM, OD ... Working from engineering drawings and concepts to mark out design on raw materials; cutting into ...
CNC Machinist III - Milling - 2nd Shift
Wilmington, MA · On-site
$32/hr
Operate, set up, and could program CNC mills, Wire EDM's, and CNC lathes within specified tolerances following work instructions and in accordance with machine programs and engineering drawings
CNC Machinist III - Milling - 2nd Shift
Wilmington, MA · On-site
$32/hr
Operate, set up, and could program CNC mills, Wire EDM's, and CNC lathes within specified tolerances following work instructions and in accordance with machine programs and engineering drawings
CNC Machinist III - Milling - 2nd Shift
Wilmington, MA · On-site
$22.50 - $30.50/hr
Operate, set up, and could program CNC mills, Wire EDM's, and CNC lathes within specified tolerances following work instructions and in accordance with machine programs and engineering drawings
CNC Machinist III - Milling - 2nd Shift
Wilmington, MA · On-site
$22.50 - $30.50/hr
Operate, set up, and could program CNC mills, Wire EDM's, and CNC lathes within specified tolerances following work instructions and in accordance with machine programs and engineering drawings
CNC Machinist III - Lathe - 2nd Shift
Wilmington, MA · On-site
$22.50 - $30.50/hr
Operate, set up, and could program CNC mills, Wire EDM's, and CNC lathes within specified tolerances following work instructions and in accordance with machine programs and engineering drawings
CNC Machinist III - Lathe - 2nd Shift
Wilmington, MA · On-site
$22.50 - $30.50/hr
Operate, set up, and could program CNC mills, Wire EDM's, and CNC lathes within specified tolerances following work instructions and in accordance with machine programs and engineering drawings
Wire Edm Programmer information
See Massachusetts salary details
$13.13 - $18.76
4% of jobs
$18.76 - $24.39
9% of jobs
$28.44 is the 25th percentile. Wages below this are outliers.
$24.39 - $30.02
17% of jobs
$30.02 - $35.66
13% of jobs
The median wage is $38.94 / hr.
$35.66 - $41.29
13% of jobs
$41.29 - $46.92
10% of jobs
$46.92 - $52.55
9% of jobs
$53.61 is the 75th percentile. Wages above this are outliers.
$52.55 - $58.19
9% of jobs
$58.19 - $63.82
7% of jobs
$63.82 - $69.45
6% of jobs
$69.45 - $75.08
4% of jobs
$13
$43
$75
How much do wire edm programmer jobs pay per hour?
What is a wire EDM programmer?
A Wire EDM Programmer is responsible for creating programs that control wire electrical discharge machining (EDM) equipment, which uses a thin wire and electrical sparks to precisely cut metal parts. They interpret engineering drawings, select appropriate cutting parameters, and use CAD/CAM software to generate programs for machining complex components. Additionally, they set up and troubleshoot machines, ensuring accuracy and efficiency in the manufacturing process.
What are the typical daily responsibilities of a wire EDM programmer?
As a Wire EDM Programmer, your typical day involves interpreting technical drawings and CAD models, creating and optimizing wire EDM programs, and setting up machines for production runs. You will regularly perform machine adjustments, monitor cutting quality, and collaborate closely with machinists and quality control teams to ensure finished parts meet precise specifications. Troubleshooting machining issues and continuously improving processes are also key aspects of the role. This position is ideal for detail-oriented professionals who enjoy problem-solving and working with advanced manufacturing technology.
What are the key skills and qualifications needed to thrive in the wire EDM programmer position, and why are they important?
To thrive as a Wire EDM Programmer, you need strong technical proficiency in precision machining, computer-aided design (CAD) and manufacturing (CAM), and a solid understanding of engineering blueprints, typically supported by relevant technical training or experience. Experience with industry-standard EDM software (such as Mastercam, Esprit, or SolidWorks) and knowledge of wire EDM machine operation are commonly required. Attention to detail, analytical thinking, and effective problem-solving skills set standout programmers apart. These competencies are vital for ensuring precision, efficiency, and successful outcomes in the manufacturing of complex parts.

Full-time
Re-posted 19 days ago
Job description
Full-time
Description
Methods Machine Tools was established in 1958 with three employees and a handful of refurbished machines. Since then, the company has become one of the largest privately owned machine tool importers in North America.
Job Summary: The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut product line. This role serves as the organization's subject matter expert on wire electrical discharge machining processes, providing pre-sales and post-sales technical support, driving turnkey solution development, and leading a team of applications engineers. The ideal candidate brings deep expertise in FANUC Robocut machines, EDM process optimization, and customer-facing technical consultation.
Job Responsibilities:
Technical Leadership
- Serve as the company's foremost Wire EDM technical authority, with specific expertise in the FANUC Robocut a-C400, a-C600, and a-C800 platforms
- Develop and optimize cutting parameters, wire threading strategies, and machining processes across a range of materials (hardened tool steel, carbide, titanium, Inconel, etc.)
- Provide expert-level guidance on FANUC CNC controls, iHMI user interface, AWF3 automatic wire feeding, iPulse3 discharge control, Core Stitch slug retention, and AI-driven thermal compensation features
- Lead development of turnkey Wire EDM solutions including fixturing, programming, automation integration, and multi-axis (up to 7-axis) turn-and-burn applications
- Conduct test cuts, time studies, and machining demonstrations to validate process capabilities and support customer decision-making
Customer Engagement
- Partner with the sales organization to provide technical proposals, application feasibility assessments, and competitive positioning against Mitsubishi, Sodick, Makino, and other Wire EDM OEMs
- Conduct on-site and in-house customer training on Robocut machine operation, programming (G & M code), maintenance, and process optimization
- Serve as the technical escalation point for complex customer applications, troubleshooting, and process challenges
- Represent the company at trade shows, industry events, and technical seminars
Process & Strategy
- Develop and maintain a library of proven cut conditions, application notes, and technical documentation for internal and customer use
- Collaborate with FANUC engineering teams (domestic and Japan) on product feedback, beta testing, and new feature validation
- Track industry trends in Wire EDM technology, materials, and applications to identify new market opportunities across medical, aerospace, defense, energy, mold & die, and additive manufacturing sectors
- Contribute to continuous improvement initiatives and support ISO 9001 quality management objectives
Required Skills/Abilities:
- Deep, demonstrated knowledge of FANUC Robocut platforms, including CNC programming, power supply technology (SF3 / iPulse3), automatic wire feeding systems, and machine setup/optimization
- Expert understanding of wire EDM principles - discharge parameters, dielectric fluid management, wire tension control, surface finish optimization (to Ra 0.1 µm), taper cutting, and step/corner cutting techniques
- Proficiency in G & M code programming for Wire EDM, CAD/CAM software for EDM toolpath generation
- Thorough understanding of EDM behavior across conductive materials including hardened steels, carbides, titanium alloys, copper alloys, and superalloys
- Excellent verbal and written communication skills with the ability to translate complex technical concepts for customers, sales teams, and executive leadership
Minimum Education and Experience:
- Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related technical discipline - or equivalent combination of education and 10+ years of progressive Wire EDM experience
- Minimum 8 years of hands-on Wire EDM applications experience, including at least 3 years in a supervisory or team lead capacity
- Strong leadership and team management abilities
- Excellent communication skills across all organizational levels
- Design experience and development of programmed applications highly preferred.
- Prior experience with Fanuc controls is highly preferred.
- Prior experience with CAM-I is highly preferred; experience with Mastercam or Esprit a plus
- Prior experience in a machine tool distributor or OEM applications engineering environment
- Familiarity with FANUC CNC ecosystem (controls, servos, robotics) beyond Wire EDM
- Experience with automation integration for unattended Wire EDM operations (pallet systems, robotic loading)
- Knowledge of complementary machining processes (sinker EDM, CNC milling, grinding) and how Wire EDM fits within a broader manufacturing workflow
- Lean manufacturing or Six Sigma certification is a plus
Supervisory Responsibilities:
- Recruit, develop, and manage a team of Wire EDM applications engineers, setting performance goals and conducting regular evaluations
- Establish training programs to ensure the team maintains current knowledge of FANUC Robocut technology, new product releases, and evolving EDM best practices
- Allocate engineering resources across pre-sales support, post-sales installation, customer training, and ongoing technical support activities
- Supervise geographically dispersed direct reports, ensuring operational efficiency and adherence to organizational policies.
Travel Requirements:
- Willingness to travel up to 30% domestically, with occasional international travel
Physical Requirements:
- Ability to stand, walk, and work on the shop floor for extended periods
- Ability to lift up to 50 lbs
Salary:
$139,108.48 - $180,840.92
The listed salary range represents our good faith estimate for this position. Final compensation will be determined based on a candidate's experience, skills, and qualifications, and may exceed the posted range for highly qualified candidates.
Additional Information
This job description is designed to provide an overview of basic skills, experiences and education required to perform the job and is not designed to cover or contain a comprehensive listing of all activities, duties, or responsibilities required of the employee to perform the essential functions of the job. In instances where educational degrees are required, the company will take into consideration factors such as additional experience, training, or certifications in lieu of specific educational requirements .
Methods Machine is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.
About Methods Machine Tools
Sourced by ZipRecruiter
Industry
Machinery manufacturing
Company size
201 - 500 Employees
Headquarters location
Sudbury, MA, US
Year founded
1958