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Vehicle Durability Engineer Jobs (NOW HIRING)

Tata Technologies

CAE Engineer

Livonia, MI · On-site

... vehicle (BEV) applications . The engineers will be responsible for conducting finite element based durability analyses, correlating CAE results with physical test data, supporting design optimization ...

ALSO

Staff Vehicle Test Engineer

Palo Alto, CA · On-site

$160K - $210K/yr

Define, create, and drive execution for overall vehicle durability/environmental test targets while working cross functionally with systems and sub-systems engineering teams. * Support test planning ...

Rivian

Sr. Durability Validation Engineer

Chelsea, MI

$111K - $138K/yr

Manage vehicle durability test planning, coordination, execution, and results reporting, with a primary focus on structural durability and fatigue performance. * Perform failure analysis ...

ALSO

Staff Vehicle Test Engineer

Palo Alto, CA · On-site

$190K - $225K/yr

Define, create, and drive execution of overall vehicle durability/environmental test targets, working cross-functionally with systems and sub-systems engineering teams * Support test planning and ...

Rivian

Sr. Durability Validation Engineer

Plymouth, MI · On-site

$111K - $138K/yr

Manage vehicle durability test planning, coordination, execution, and results reporting, with a primary focus on structural durability and fatigue performance. * Perform failure analysis ...

Rivian

Sr. Durability Validation Engineer

Plymouth, MI · On-site

$111K - $138K/yr

Manage vehicle durability test planning, coordination, execution, and results reporting, with a primary focus on structural durability and fatigue performance. * Perform failure analysis ...

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Vehicle Durability Engineer information

What is a vehicle durability engineer?

Vehicle Durability Engineers are professionals who evaluate and improve the lifespan and reliability of vehicles and their components. They design and implement tests to simulate real-world usage, identifying potential points of failure and working with design teams to enhance product durability. Their work ensures that vehicles can withstand various stresses and environmental conditions over time, resulting in safer and more reliable products for consumers.

What skills and qualifications are needed to be a vehicle durability engineer?

To thrive as a Vehicle Durability Engineer, you need a strong background in mechanical or automotive engineering, with expertise in fatigue analysis, material science, and structural testing. Familiarity with simulation software like ANSYS, durability test equipment, and data analysis tools is typically required, along with relevant certifications such as FE certification. Strong problem-solving, attention to detail, and teamwork skills help you investigate failures and collaborate with cross-functional teams. These competencies are crucial for ensuring vehicles meet safety and longevity standards, ultimately improving product reliability and customer satisfaction.

What are common challenges vehicle durability engineers face when testing new vehicle models?

Vehicle Durability Engineers often encounter challenges such as replicating real-world driving conditions in a controlled environment, managing the logistics of lengthy test cycles, and quickly identifying the root causes of failures in complex systems. They must collaborate closely with design, manufacturing, and quality teams to implement corrective actions and ensure that recommendations are both practical and cost-effective. Staying up-to-date with evolving materials, testing technologies, and regulatory requirements is also crucial in this role.

What is the difference between Vehicle Durability Engineer vs Vehicle Reliability Engineer?

AspectVehicle Durability EngineerVehicle Reliability Engineer
Required CredentialsBachelor's in Mechanical or Automotive Engineering, certifications in durability testingBachelor's in Mechanical or Electrical Engineering, certifications in reliability analysis
Work EnvironmentTesting labs, vehicle prototypes, field testingDesign teams, testing labs, data analysis
Industry UsageAutomotive manufacturing, OEMs, suppliersAutomotive, aerospace, manufacturing
Common Search/ComparisonYesYes

Vehicle Durability Engineers focus on ensuring vehicles withstand long-term use and environmental stresses through durability testing. Vehicle Reliability Engineers concentrate on analyzing and improving vehicle systems' dependability and performance. While both roles require engineering backgrounds and involve testing, durability engineers emphasize physical endurance, whereas reliability engineers focus on system consistency and failure prevention.

What states have the most Vehicle Durability Engineer jobs?

States with the most job openings for Vehicle Durability Engineer jobs include:

What are popular job titles related to Vehicle Durability Engineer jobs?

For Vehicle Durability Engineer jobs, the most frequently searched job titles are:

Infographic showing various Vehicle Durability Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

CAE Engineer

Livonia, MI • On-site

Tata Technologies
IT Services • 5 - 10K employees
Learn more about Tata Technologiesexternal

Other

Re-posted 6 days ago

Job description

Title: CAE Durability Engineer

Desired Experience: 5+ years: CAE Durability Engineer

Location: Livonia, Michigan, United States (On-site)



Role Overview

We are seeking experienced CAE Durability Engineers to support Transmission Driveline Engineering (TDE) programs involving conventional transmissions, driveline systems, hybrid powertrains, and battery electric vehicle (BEV) applications. The engineers will be responsible for conducting finite element based durability analyses, correlating CAE results with physical test data, supporting design optimization, and delivering engineering recommendations for product development, quality improvement, and warranty reduction initiatives.


Key Responsibilities

  • Prepare and clean CAD geometry for CAE model development and analysis.
  • Develop finite element models for transmission, driveline, axle, hybrid, and BEV components and systems.
  • Perform durability and structural analyses following established CAE best practices.
  • Interpret simulation results and provide engineering recommendations to improve product robustness and durability.
  • Conduct analytical evaluations supporting new product development, quality improvements, warranty investigations, and cost reduction initiatives.
  • Correlate CAE predictions with laboratory and vehicle test data.
  • Collaborate with design engineers, testing teams, materials engineers, metrology teams, manufacturing, quality, suppliers, and cross-functional stakeholders.
  • Support planning and execution of hardware testing activities required for model validation and correlation.
  • Analyze engineering data, identify trends, and support root cause investigations.
  • Develop technical reports and present analysis findings to engineering leadership and program teams.
  • Document modeling methodologies, assumptions, results, and lessons learned.
  • Support continuous improvement of CAE processes, analytical methods, and best practices.


Required Qualifications

  • Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Aerospace Engineering, or related discipline.
  • Strong experience in CAE durability analysis of transmission, driveline, axle, powertrain, or structural systems.
  • Strong understanding of finite element analysis (FEA) principles, fatigue analysis, and durability assessment methodologies.
  • Hands-on experience with one or more of the following tools: HyperMesh, SimLab, Abaqus, FEMFAT, Similar industry-standard CAE tools
  • Experience in model build-up, meshing, boundary condition definition, load application, and result interpretation.
  • Experience supporting design validation and CAE-to-test correlation activities.
  • Strong technical report writing and presentation skills.
  • Ability to work effectively in a cross-functional engineering environment.


Preferred Qualifications

  • Experience with conventional, hybrid, and BEV powertrain systems.
  • Knowledge of transmission and driveline component design.
  • Experience with Teamcenter, 3DEXPERIENCE, or similar PLM environments.
  • Six Sigma certification or statistical analysis experience.
  • Knowledge of durability testing, metallurgy, and failure analysis.


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