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Upstream Cell Culture Process Development Jobs (NOW HIRING)

We are looking for a talented Cell Culture Process Engineer to join our R&D Strategic Innovation ... Experience working with bioreactors and upstream process development * Working knowledge of ...

Process Development Associate What you will do Let's do this. Let's change the world. In this vital ... Perform small-scale bioprocess experiments that encompass both upstream (cell culture) and ...

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Upstream Cell Culture Process Development information

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$45.5K

$101.6K

$152.5K

How much do upstream cell culture process development jobs pay per year?

As of Sep 9, 2026, the average yearly pay for upstream cell culture process development in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What is upstream cell culture process development?

Upstream cell culture process development refers to the design, optimization, and scaling up of procedures for growing cells (typically mammalian, microbial, or insect) to produce biopharmaceutical products such as proteins, antibodies, or vaccines. This process includes cell line development, media optimization, bioreactor design, and process parameter control. The goal is to maximize cell growth and productivity while ensuring product quality and consistency before downstream purification begins. Upstream development is a critical step in the overall biomanufacturing workflow.

What are the key skills and qualifications needed to thrive in upstream cell culture process development?

To thrive in Upstream Cell Culture Process Development, you need a strong background in biological sciences, experience with mammalian or microbial cell culture, and often a relevant degree such as a B.S., M.S., or Ph.D. in biotechnology or related fields. Familiarity with bioreactors, cell culture automation systems, and data analysis software like JMP or Prism, along with knowledge of GMP regulations, is typically required. Strong problem-solving skills, attention to detail, and effective teamwork and communication abilities help professionals excel in this collaborative and innovation-driven environment. These competencies ensure the optimization and scalability of cell culture processes, which are critical for successful biopharmaceutical production.

What are some common challenges faced in upstream cell culture process development, and how are they typically addressed?

Professionals in upstream cell culture process development often encounter challenges such as maintaining consistent cell growth, optimizing media formulations, and scaling up processes from lab to production scale. Variability in cell behavior and contamination risks require careful monitoring and troubleshooting. To address these challenges, teams adopt rigorous quality control protocols, utilize advanced bioreactor monitoring technologies, and collaborate closely with downstream processing and analytical teams to ensure process robustness and reproducibility.

What is the difference between Upstream Cell Culture Process Development vs Upstream Bioprocess Engineer?

AspectUpstream Cell Culture Process DevelopmentUpstream Bioprocess Engineer
CredentialsBachelor's or Master's in Biotechnology, Bioengineering, or related fieldsBachelor's or Master's in Chemical Engineering, Bioprocessing, or related disciplines
Work EnvironmentResearch labs, development facilities, early-stage process optimizationManufacturing plants, production facilities, process scale-up environments
Industry UsageFocuses on developing and optimizing cell culture processes for biopharmaceuticalsInvolved in executing, monitoring, and troubleshooting bioprocesses during production

While both roles involve bioprocessing and cell culture, Upstream Cell Culture Process Development primarily focuses on designing and optimizing processes in the lab setting. In contrast, Upstream Bioprocess Engineers implement and maintain these processes in manufacturing environments, ensuring scalability and consistency.

What are popular job titles related to Upstream Cell Culture Process Development jobs?

For Upstream Cell Culture Process Development jobs, the most frequently searched job titles are:

Infographic showing various Upstream Cell Culture Process Development job openings in the United States as of September 2026, with employment types broken down into 88% Full Time, and 12% Contract. Highlights an 100% In-person job distribution, with an average salary of $101,612 per year, or $48.9 per hour.

Principal Scientist, Upstream Development

Rahway, NJ • On-site

Merck & Co.
Pharmaceutical Product Wholesalers • 10K+ employees

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 5 days ago


Merck rating

8.0

Company rating: 8.0 out of 10

Based on 51 frontline employees who took The Breakroom Quiz

43rd of 86 rated pharmaceutical


Job description

Job DescriptionUSA - New Jersey - RahwayJob DescriptionThe Biologics Process Research & Development organization within our Company Research Labs is responsible for developing the drug substance manufacturing processes for our Company's biologics pipeline. We work closely with colleagues in Discovery, Pre-clinical and Early Development to rapidly develop manufacturing processes for biotherapeutics and efficiently manufacture material to supply clinical trials. We are also responsible for commercial process development and development and implementation of new manufacturing technologies. We work with our partners in our Company Manufacturing Division to commercialize and launch new products.We are seeking a highly motivated and experienced individual to join our Upstream Development Department as a Principal Scientist. In this role, the successful candidate will work closely with scientists in the Upstream Development Department to develop and refine technical strategy related to next generation processing for assets in early- and late-stage clinical development. Applicants must have effective organizational and multi-tasking skills, demonstrated excellent scientific leadership, and superior written and oral communications abilities. A track record of leveraging data science and digital tools for delivering impactful solutions to complex problems are distinguishing. Evidence of strong cross-functional collaboration, experience successfully mentoring junior scientist, leading projects, and strong external presence through scientific excellence are expected.JOB RESPONSIBILITIES:The successful candidate will contribute to CMC development of our Company's pipeline, playing an active role in development of cell culture processes and transfer to clinical and commercial manufacturing sites. She/He will also develop strategies for process and pipeline-facing innovation.Responsibilities include:Leading biologic upstream process development for first-in-human and commercial processes by efficiently developing high yield, robust and scalable cell culture processes.Providing technical direction for process development, characterization, commercialization, and regulatory filing activities to ensure a smooth and clear path to successful PPQs an BLAs for our company pipeline.Advancing upstream platform process technical strategy and championing creative process improvement initiativesInitiating new collaborations to assess new technologies and industry strategies with relevance to our Company.Collaborating with academia, industry partners, and vendors to drive development, innovation and adoption of new process technologies with broad impact to projects or platform.Keeping up to date with the external patent and literature environment; actively presents and publishes externally and pursues patenting strategies.Supervising, coaching and educating junior scientists Minimum education required: Ph.D. with 8+ years of industry experience, Master with 10+ years industry experience, bachelor's with 14+ years industry in Chemical Engineering, Bioengineering, Biochemistry or a related field Required experience and skills :Proven record of accomplishments in upstream process and technology development with a strong scientific publication and presentation track record.Experience in CHO fed-batch cell culture and a working understanding of downstream & analytics.Understanding and hands-on experience on cell culture bioreactors including microbioreactors, bench-scale and pilot-scale bioreactors, and scaleup/tech transfer activities.Working knowledge of cell culture media, CHO cell biology and metabolism, DOE statistics and computational fluid dynamics.Ability to direct the planning, execution, analysis, and documentation of all stages of cell culture process development.Ability to work in a matrixed team environment and collaborate with both internal and external partners including vendors.Knowledge of biologics CMC development cycle.Demonstrated ability for taking initiative, creativity, and innovation in problem solving.Demonstrated ability to develop staff to maximize utilization of talent and actively guides career development; builds strong and collaborative teams. Preferred experience and skills: Experience with state-of-the-art cell culture processes including intensified inoculum and perfusion process development.Experience with early- and late-stage commercial process development, technology transfer, scale-down model qualification and process characterization.Experience with high throughput microbioreactor systems, and advanced in situ analytics for process monitoring and control.Expertise in media development, media/solution chemistry.Background in data science approaches related to cell culture and predictive modeling e.g., metabolic flux analysis (MFA), omics, machine learning; experience integrating PAT efforts) and computational fluid dynamics (CFD).Experience leading cross functional, program development teams.Required Skills: Adaptability, Adaptability, Biodesign, Cell Culture Process Development, Cell Cultures, Cell Line Development, Chemical Engineering, Clinical Supplies Management, Clinical Trials, Combination Products, Computational Fluid Dynamics (CFD), Data Analysis, Finite Element Analysis (FEA), Flux Analysis, Immunochemistry, Innovative Thinking, Leadership Mentoring, Mammalian Cell Culture, Manufacturing Processes, Media Development, Pharmaceutical Process Development, Professional Collaboration, Professional Networking, Quality by Design, Regulatory Filings {+ 1 more}Preferred Skills: Current Employees apply HERE Current Contingent Workers apply HERE US and Puerto Rico Residents Only:Our company is committed to inclusion, ensuring that candidates can engage in a hiring process that exhibits their true capabilities. Please click here if you need an accommodation during the application or hiring process. As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics.--As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities.- For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit:EEOC Know Your Rights EEOC GINA Supplement• We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another's thinking and approach problems collectively.Learn more about your rights, including under California, Colorado and other US State Acts The salary range for this role is $173,200.00 - $272,600.00This is the lowest to highest salary we in good faith believe we would pay for this role at the time of this posting. An employee's position within the salary range will be based on several factors including, but not limited to relevant education, qualifications, certifications, experience, skills, geographic location, government requirements, and business or organizational needs.The successful candidate will be eligible for annual bonus and long-term incentive, if applicable.We offer a comprehensive package of benefits.- Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits .You can apply for this role through https://jobs.merck.com/us/en (or via the Workday Jobs Hub if you are a current employee). The application deadline for this position is stated on this posting. San Francisco Residents Only: -We will consider qualified applicants with arrest and conviction records for employment in compliance with the San Francisco Fair Chance Ordinance Los Angeles Residents Only: -We will consider for employment all qualified applicants, including those with criminal histories, in a manner consistent with the requirements of applicable state and local laws, including the City of Los Angeles' Fair Chance Initiative for Hiring Ordinance Search Firm Representatives Please Read Carefully-Merck & Co., Inc., Rahway, NJ, USA, also known as Merck Sharp & Dohme LLC, Rahway, NJ, USA, does not accept unsolicited assistance from search firms for employment opportunities. All CVs / resumes submitted by search firms to any employee at our company without a valid written search agreement in place for this position will be deemed the sole property of our company. -No fee will be paid in the event a candidate is hired by our company as a result of an agency referral where no pre-existing agreement is in place. Where agency agreements are in place, introductions are position specific. Please, no phone calls or emails.-Employee Status: RegularRelocation:DomesticVISA Sponsorship:Yes Travel Requirements: 10%Flexible Work Arrangements:Not ApplicableShift:Not IndicatedValid Driving License:NoHazardous Material(s):n/aJob Posting End Date:10/1/2026 *A job posting is effective until 11:59:59PM on the day BEFORE -the listed job posting end date. Please ensure you apply to a job posting no later than the day BEFORE the job posting end date. Requisition ID:R399009 Salary: . Date posted: 08/21/2026

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