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Unit Process Controller Jobs in Georgia (NOW HIRING)

... controlling expenses, and maximizing profitability. * Oversee planned maintenance and address ... Hold management accountable for onboarding/offboarding processes and compliance with training ...

... controlling expenses, and maximizing profitability. * Oversee planned maintenance and address ... Hold management accountable for onboarding/offboarding processes and compliance with training ...

Sr. Cost Accountant

Mcdonough, GA

$74.50K - $92.80K/yr

... Operations Controller and will support 5 plants within the Business Unit, including all site ... Own and complete the standard-setting process. * Implement and enhance mid-month reporting ...

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Unit Process Controller information

What are the key skills and qualifications needed to thrive as a Unit Process Controller, and why are they important?

To thrive as a Unit Process Controller, you generally need a solid understanding of chemical or industrial processes, basic engineering principles, and a relevant technical diploma or degree. Familiarity with process control systems such as DCS (Distributed Control Systems), PLCs (Programmable Logic Controllers), and safety protocols is typically required. Attention to detail, critical thinking, and effective communication are vital soft skills for monitoring operations and troubleshooting issues. These competencies ensure efficient, safe, and consistent production, minimizing downtime and maintaining quality standards.

What are some common challenges faced by Unit Process Controllers and how can they be addressed?

Unit Process Controllers often face challenges such as responding quickly to unexpected process deviations, maintaining equipment efficiency, and ensuring strict adherence to safety protocols. They must monitor multiple systems simultaneously and troubleshoot issues under time pressure, which requires strong attention to detail and clear communication with maintenance and engineering teams. Staying up-to-date with process control technologies and participating in regular training can help controllers effectively manage these challenges and contribute to smooth plant operations.

What are Unit Process Controllers?

Unit Process Controllers are professionals responsible for monitoring, controlling, and optimizing specific stages or units within a manufacturing or industrial production process. They ensure that equipment and operations run efficiently, safely, and according to quality standards. Their tasks typically include adjusting system parameters, troubleshooting issues, and recording data to maintain product consistency and compliance with regulations. Unit Process Controllers often work in industries such as chemical manufacturing, water treatment, and food processing.

What is the difference between Unit Process Controller vs Process Technician?

AspectUnit Process ControllerProcess Technician
CredentialsTypically requires a diploma or associate degree in engineering or related fieldUsually holds a diploma or technical certification in process technology or industrial maintenance
Work EnvironmentManufacturing plants, chemical facilities, or production linesIndustrial plants, manufacturing facilities, or chemical processing sites
Employer & IndustryManufacturing, chemical, or energy industriesSimilar industries, often overlapping with process control roles
Job FocusMonitoring and controlling specific unit processes to ensure efficiency and safetyOperating, maintaining, and troubleshooting process equipment

While both roles work within manufacturing and chemical industries, the Unit Process Controller primarily focuses on monitoring and controlling specific processes, whereas the Process Technician handles operating and maintaining equipment. The roles often overlap but differ in scope and responsibilities.

What are popular job titles related to Unit Process Controller jobs in Georgia? For Unit Process Controller jobs in Georgia, the most frequently searched job titles are:
What cities in Georgia are hiring for Unit Process Controller jobs? Cities in Georgia with the most Unit Process Controller job openings:

Manufacturing Process Technician/Trainer

Ammega

Buford, GA

Full-time

Posted 8 days ago


Job description

Manufacturing Process Technician/Trainer

Summary

The Production Process Technician/Trainer is responsible for the processing and assisting in the development of parts per manufacturing unit specifications in an accurate and timely manner utilizing extrusion equipment. Make setups for and instructs, trains, and mentors Machine Operator I, II, and III.

Primary Responsibilities And Duties

  • Responsible for the development of manufacturing standard work instructions using manufacturing practices.
  • Perform daily OSHA and GEMBA walks of his/her assigned areas.
  • Maintains a clean, safe, and orderly work area and is responsible for cleaning the machine & the general housekeeping of area around the machine/s. This includes sweeping & removing debris/clutter from the work area & ensuring the machine is clean. Ensuring tools, supplies, equipment and loose items are in labelled locations.
  • Follows standard safety procedures & leads by example by always wearing assigned PPE.
  • Assist in designing new equipment or modifying current equipment to improve productivity & quality.
  • Trains employees that are assigned to them making use of standard work instructions, SOP's and experience driven process knowledge. Must be able and willing to move to different shifts to train & mentor other employees for periods of time up to 8 weeks as needed.
  • Must be able to assist the engineering department in improving manufacturing processes, standard operating procedures, standard work instructions, safety, quality control and training.
  • Is responsible for assisting in the development, participation, and executing of continuous improvement initiatives as well as documentation of progress (such as completing downtime sheets & other continuous improvement data entry for the purpose of tracking trends).
  • Responsible for Preventative Maintenance tasks on equipment such as cleaning, oiling, lubricating, inspecting & tightening drives, motors, or belts, etc. daily to avoid potential mechanical issues.
  • Perform minor operator level maintenance to maintain the operating condition of industrial production or processing machinery, equipment.
  • Has knowledge of the basic operation and function of all machines and equipment within the production process in order to manufacture and finish extrusion products.
  • Make setups for and instructs & trains Machine Operator I, II, or III from previous programs
  • Meets with engineers to discuss potential machine problems
  • Recognize, report and correct machine malfunctions, tooling difficulties, etc.
  • Set-up, check programs, operate and adjust semi-automatic or automatic numerically controlled machine tools to meet close tolerance and finish requirements.
  • Check work at specified points.
  • Adjust machine to maintain finish and tolerance requirements.
  • Work from part drawings and use required precision measuring instruments to check and inspect work.
  • Recommend tooling arrangements, fixtures, operations sequence, etc.
  • Operate all necessary equipment in a proficient manner & documents in-process quality checks.
  • Any other duties as assigned.

Knowledge And Skill Requirements

  • Two-year technical degree in Engineering or related field or equivalent experience
  • Minimum of three years of previous, relevant engineering or operations experience preferred
  • Minimum of three years' previous supervisory or leadership experience desirable
  • Customer Focus - Maintaining awareness of and seeking to meet of the needs and wants of the customer
  • Excellent communication skills both oral and written
  • Leadership Orientation - Actively seeks ways in which to act as a role model, guide, develop and mentor others within the Operations Department
  • Adaptability - Responds effectively to changes in situation or information

Competencies

  • Drives results and deadline driven
  • Detail oriented
  • Planning and organizing
  • Communicates effectively
  • Influence, Negotiated and Impact results

Key Behaviors

  • Are accountable to others
  • Have the courage to challenge the status quo
  • Are honest with co-workers and customers
  • Able to be innovative problem solvers
  • Are engaged team members
  • Add value to the Company
  • Expects excellence of self and others
  • Overserves top customers
  • Understands, simplifies and acts to improve processes

Physical Demands

  • The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • While performing the duties of this job, the employee is frequently required to sit; talk or hear; and use hands to handle, or touch objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.

Work Environment

  • The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.