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Thermal Spray Process Engineer Coatings Engineer Jobs

Thermal Spray Technician

Houston, TX · On-site

$15 - $19/hr

The Thermal Spray Technician will support the preparation and application of thermal spray coatings ... Identify process inefficiencies and recommend improvements to enhance productivity and quality.

* In this role you will develop expertise in research and application of thermal spray coatings for ... Analyze data and resolves technical challenges to drive product and process development forward

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Thermal Spray Process Engineer Coatings Engineer information

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$45.5K

$101.3K

$162K

How much do thermal spray process engineer coatings engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for thermal spray process engineer coatings engineer in the United States is $101,323.00, according to ZipRecruiter salary data. Most workers in this role earn between $82,500.00 and $114,500.00 per year, depending on experience, location, and employer.

What does a thermal spray process engineer coatings engineer do?

A Thermal Spray Process Engineer Coatings Engineer specializes in designing, optimizing, and overseeing the application of protective or functional coatings using thermal spray technologies. They work with materials such as metals, ceramics, or polymers, applying them to surfaces to enhance properties like wear resistance, corrosion protection, or thermal insulation. Their role includes process development, quality control, troubleshooting, and collaborating with other engineers to ensure coatings meet industry standards and client specifications. These engineers are vital in industries like aerospace, automotive, energy, and manufacturing.

What are some common challenges faced by thermal spray process coatings engineers, and how can they be addressed?

Thermal Spray Process/Coatings Engineers often encounter challenges related to ensuring coating uniformity, adhesion, and meeting strict quality specifications. Variations in feedstock material, equipment calibration, and environmental conditions can impact the final coating properties. Addressing these challenges typically involves a combination of thorough process monitoring, regular equipment maintenance, and close collaboration with quality assurance teams. Engineers also benefit from staying up to date on the latest advancements in coating technologies and continually refining process parameters to ensure optimal results.

What are the key skills and qualifications needed to thrive as a thermal spray process engineer coatings engineer, and why are they important?

To excel as a Thermal Spray Process Engineer or Coatings Engineer, you need a solid background in materials science or mechanical engineering, with experience in surface engineering and thermal spray technologies. Familiarity with process control software, metallographic analysis tools, and industry certifications such as AWS CWI or NACE CIP is often required. Strong problem-solving skills, attention to detail, and clear communication abilities help you optimize processes and collaborate with multidisciplinary teams. These competencies ensure the development of high-performance coatings that meet strict quality and safety standards in demanding industrial environments.

What is the difference between Thermal Spray Process Engineer Coatings Engineer vs Surface Coatings Technician?

AspectThermal Spray Process Engineer Coatings EngineerSurface Coatings Technician
CredentialsBachelor's degree in engineering or materials science; certifications in thermal spray techniquesHigh school diploma or technical training; certifications vary
Work EnvironmentDesigning, developing, and overseeing coating processes in manufacturing or R&D settingsApplying coatings in production or maintenance environments, often hands-on
Industry UsageUsed in aerospace, automotive, and industrial sectors for process optimizationCommonly employed in manufacturing plants for coating application and maintenance

The Thermal Spray Process Engineer Coatings Engineer focuses on developing and optimizing coating processes, requiring technical degrees and process expertise. In contrast, the Surface Coatings Technician primarily applies coatings on products, often with technical training. Both roles are essential in the coatings industry but differ in responsibilities, qualifications, and work settings.

What are popular job titles related to Thermal Spray Process Engineer Coatings Engineer jobs?

For Thermal Spray Process Engineer Coatings Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal Spray Process Engineer Coatings Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $101,323 per year, or $48.7 per hour.

Thermal Spray Technician (2nd shift, Mon-Fri)

Mentor, OH

Component Repair Technologies
Aviation • 201 - 500 employees

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 8 days ago


Component Repair Technologies rating

9.0

Company rating: 9.0 out of 10

Based on 6 frontline employees who took The Breakroom Quiz


Job description

JOB SUMMARY

The Thermal Spray Technician (Level I) is a position in the field of thermal spray application.  Thermal Spray is a process used to apply a wide array of materials using manual spray techniques and computer programmed applications (CNC) to metal. The department specializes in depositing various materials (melted or heated) onto turbine engine components for the purpose of dimensional restoration using thermal spray equipment.

This position will work alongside experienced thermal spray technicians that will allow continuous interaction for acquiring the techniques, knowledge, and skills of the job. You will become familiar with various types of processes, equipment, and learn about safety and quality standards while developing your thermal spray technique all under the supervision of a professional team of technicians. As your skills increase, so will your responsibilities, giving you hands-on experience, growth, and additional responsibilities.

The position performs its primary functions in a climate-controlled and modern state-of-the-art facility.  Through our extensive in-house training program, the successful applicant will be instructed via a series of computer based and hands-on training, the necessary skills of the position.

 

COMPANY OVERVIEW

Component Repair Technologies, Inc. (CRT) began as a locally family-owned business, with operations in Mentor, OH since 1985, and grew into a global leader (500+ employees) in the aerospace MRO sector.  Specializing in the repair and overhaul of turbine engine components, CRT proudly serves the world's largest airlines and jet engine manufactures. Component Repair Technologies is focused on our valued employees, customers, and community. 

In 2025, CRT became a Safran Aircraft Engines company as a Center of Excellence for the repair of large jet engine parts in the Americas.

For over 120 years, Safran, through its Aircraft Engines subsidiary, designs, produces, markets and supports, alone or in partnership, aircraft engines offering world-class performance and reliability. Its core purpose is to contribute to a safer, more sustainable world, where air transport is more environmentally friendly, comfortable and accessible.

Operating through CFM International, its 50/50 joint venture with GE Aerospace, Safran Aircraft Engines is the world's leading supplier of single-aisle commercial jet engines, the CFM56 and LEAP. Safran Aircraft Engines is fully committed to sustainable aviation through the RISE (Revolutionary Innovation for Sustainable Engines) technology development program. Safran Aircraft Engines also deploys a global network providing a full range of support, maintenance & repair services. 

Visit www.componentrepair.com and www.safran-group.com for more information. Take-off in your career, learn new skills and become part of a world-class workforce.

 

DUTIES AND RESPONSIBILITIES

Through our extensive in-house training program, (OJT) the successful applicant will be instructed via a series of computer based and hands-on training, the necessary skills of the position.

  1. Follow established safety protocols and guidelines to ensure full compliance with company safety policies and procedures.
  2. Interpret and follow work instructions and shop drawings to ensure the proper thermal spray process is applied to the correct part features.
  3. Inspect and prepare parts for thermal spray coatings, including cleaning, masking, blasting, and any other processes that may be required.
  4. Set up and operate thermal spray equipment in accordance with work instructions.
  5. Select and apply specified coatings.
  6. Handle all coatings in accordance with established safety, quality, stock control and security policies.
  7. Apply coating either manual or via computer-controlled processes. (CNC)
  8. Remove masking after coating and prepare parts as necessary for the next process.
  9. Maintain equipment as required, including performing daily checks and completing logbooks or other records when required.
  10. Frequently perform process tests for quality control.
  11. Use handheld gauges to measure parts during the coating process to ensure correct amount of coating is applied.

 

REQUIRED QUALIFICATIONS

  1. A minimum of 18 months of experience in a manufacturing environment or similar.
  2. Able to use measuring devices such as scales, micrometers and dial indicators, go/no-go gauges etc.
  3. Experience in reading shop drawings and work instructions and the documentation of work performed.
  4. Previous experience in the operation of overhead cranes.
  5. General experience using files and other hand tools to remove sharp edges from metal surfaces.

OTHER QUALIFICATIONS

  1. High school or technical school graduate or equivalent.
  2. Familiar with or able to learn basic shop math.
  3. Basic knowledge of computers and standard software programs.
  4. Read, write, speak, and understand the English language.
  5. Must be able to use hand tools and have good hand eye coordination.
  6. Ability to work independently and have the knowledge to perform the job with minimum supervision.

 

WORK ENVIRONMENT 

  1. Work in varying positions from time to time. Stand and/or sit for portions of the shift.  Move parts (>50 pounds) using hoists, slings, carts, or other handling methods. Move less heavy parts (<50 pounds) with or without hoists, slings, or carts.
  2. This position has pre-employment testing requirements that may require fitness for duty testing (including respirator fit test) and a vision exam.
  3. Use of safety and personal protective equipment is mandatory under some conditions.  The following may or may not be required.
    1. Ear plugs.
    2. Safety glasses.
    3. Uniform.
    4. TyVek jumpsuits.
    5. Respirators. 
  4. Exposure to dust and heat.
  5. Use powered and hand-held tools frequently.
 

COMPANY BENEFITS

Our employees and families are the number one asset at CRT.  A progressive and innovative benefits package is in place, such as: 

  1. CRT currently offers two excellent health care options, one being a fully funded program (no premiums for employee and family) and the other being a traditional employee premium contribution.  Programs include health, vision, and dental coverages. Additional programs include short- and long-term disability and life insurance.
  2. The company offers a 401k program with company match.
  3. Continuing education is offered via multiple sources and opportunities with tuition reimbursement based on eligibility requirements.
  4. Traditional paid time off (PTO) is offered via vacation days and personal days.
  5. Multiple shift opportunities with hourly premiums for off-shifts are offered.
  6. To review other benefits, visit our website at www.componentrepair.com/careers or Facebook page www.facebook.com/ComponentRepair  to see, "what we are up to."

 

EQUAL OPPORTUNITY EMPLOYER AND AFFIRMATIVE ACTION PARTICIPATION

Component Repair Technologies, Inc. is an Equal Employment Opportunity/Affirmative Action Employer, M/F/H/V.

CRT is committed to providing a safe and healthy workplace and promoting the health and well-being of its employees. It is the Company's policy to only hire individuals who do not use drugs. All candidates will be screened for drug use prior to hire. Employment opportunities at CRT are open to all qualified applicants solely based on their job-related experience, knowledge, skills, and abilities. CRT complies with all applicable federal, state, and local laws with regards to equal employment opportunity. 

 #IND

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