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Thermal Spray Coating Jobs (NOW HIRING)

AAA USA, Inc.

Thermal Spray Technician

Jupiter, FL · On-site

$16.25 - $21.25/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA, Inc.

Thermal Spray Technician

North Miami, FL · On-site

$16.50 - $21/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA, Inc.

Thermal Spray Technician

Orlando, FL · On-site

$16 - $20.50/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Miami, FL · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Orlando, FL · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Orlando, FL · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Oklahoma City, OK · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Newnan, GA · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Houston, TX · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

San Antonio, TX · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA, Inc.

Thermal Spray Technician

Phoenix, AZ · On-site

$17.25 - $21.75/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Phoenix, AZ · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

Kymera International

Thermal Spray Technician

Houston, TX · On-site

$15 - $19/hr

Demonstrate knowledge of thermal spray materials, coating characteristics, and appropriate application methods. * Read and interpret customer blueprints, technical drawings, and process ...

Kymera International

Thermal Spray Technician

Houston, TX · On-site

$15 - $19/hr

Demonstrate knowledge of thermal spray materials, coating characteristics, and appropriate application methods. * Read and interpret customer blueprints, technical drawings, and process ...

AAA USA

Thermal Spray Operator

Boynton Beach, FL · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

AAA USA

Thermal Spray Operator

Houston, TX · On-site

$33 - $52/hr

Prepare components for coating through blasting, masking, cleaning, and fixture installation ... Perform routine maintenance on thermal spray equipment, tooling, and automated systems.

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Thermal Spray Coating information

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$13

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How much do thermal spray coating jobs pay per hour?

As of Sep 15, 2026, the average hourly pay for thermal spray coating in the United States is $20.18, according to ZipRecruiter salary data. Most workers in this role earn between $16.83 and $22.60 per hour, depending on experience, location, and employer.

What is thermal spray coating?

Thermal spray coating is a process in which a material is heated or melted and then sprayed onto a surface to create a protective or functional coating. This technique is commonly used to improve wear resistance, reduce corrosion, or provide thermal insulation on metal parts. The process can use various materials, such as metals, ceramics, or polymers, and is widely used in industries like aerospace, automotive, and manufacturing. Thermal spray coatings help extend the life of components and improve their performance in demanding environments.

What are the key skills and qualifications needed to thrive as a thermal spray coating technician?

To thrive as a Thermal Spray Coating Technician, you need a solid understanding of materials science, mechanical aptitude, and experience with surface preparation, often supported by a technical diploma or relevant certification. Familiarity with thermal spray equipment like plasma, HVOF, or flame spray systems, as well as safety protocols and quality inspection tools, is essential. Attention to detail, problem-solving skills, and strong teamwork help technicians excel in applying coatings accurately and safely. These competencies ensure the production of high-quality, durable coatings that meet industry specifications and protect components against wear and corrosion.

What are some common challenges faced by thermal spray coating technicians, and how can they be addressed on the job?

Thermal Spray Coating technicians often encounter challenges such as ensuring consistent coating thickness, preventing contamination, and operating specialized equipment safely. These challenges can be addressed by following strict quality control procedures, performing regular equipment maintenance, and adhering to safety protocols. Technicians also benefit from ongoing training and close collaboration with engineers and quality assurance teams to troubleshoot issues and optimize coating processes. Developing attention to detail and strong communication skills is key to overcoming these challenges and delivering high-quality results.

What is the difference between Thermal Spray Coating vs Spray Painter?

AspectThermal Spray CoatingSpray Painter
CredentialsTypically requires technical training or certification in thermal spray techniquesOften requires high school diploma and vocational training
Work EnvironmentIndustrial settings, often outdoors or in manufacturing plantsIndoor painting environments, including construction sites and factories
Industry UsageUsed for protective coatings on machinery, aerospace, and energy sectorsUsed for decorative and protective painting on various surfaces

Thermal Spray Coating specialists focus on applying high-tech coatings using specialized equipment, often requiring technical certifications. Spray Painters primarily apply paint for aesthetic or protective purposes, with less emphasis on technical certifications. Both roles are essential in manufacturing and maintenance industries but differ significantly in techniques and work environments.

What cities are hiring for Thermal Spray Coating jobs?

Cities with the most Thermal Spray Coating job openings:

What other helpful pages are available for Thermal Spray Coating?

Other pages related to Thermal Spray Coating:

Infographic showing various Thermal Spray Coating job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $41,981 per year, or $20.2 per hour.

Thermal Spray Technician

Jupiter, FL • On-site

AAA USA, Inc.
Strategic Planning Consulting Services • 501 - 1,000 employees
Learn more about AAA USA, Inc.external

$16.25 - $21.25/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 18 days ago

Job description

Job Type
Full-time, Contract, Temporary
Description
Join Leading Aerospace Manufacturing and Component Repair Programs in Jupiter, Florida!
AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.
Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.
This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.
Why Aerospace Professionals Choose AAA USA:
  • Competitive Pay
  • Overtime Opportunities
  • Long-Term Aerospace Programs
  • Relocation Assistance Available
  • Referral Programs
  • Medical, Dental & Vision Benefits
  • 401(k) with Company Match
  • Paid Time Off & Paid Holidays

Essential Functions:
  • Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
  • Prepare components for coating through blasting, masking, cleaning, and fixture installation.
  • Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
  • Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
  • Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
  • Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
  • Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
  • Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
  • Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements
  • Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
  • Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
  • Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
  • Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
  • CNC machine operation or programming experience is welcomed.
  • Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
  • Experience using precision measuring instruments and inspection equipment.
  • Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
  • Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
  • Must be eligible to work in the United States.

Preferred Experience:
  • Thermal Spray
  • HVOF (High Velocity Oxygen Fuel)
  • Plasma Spray
  • Atmospheric Plasma Spray (APS)
  • Thermal Barrier Coatings (TBC)
  • Aerospace Manufacturing
  • Gas Turbine Component Repair
  • Industrial Robotics (FANUC, ABB, KUKA)
  • CNC Machining
  • Automated Manufacturing
  • Precision Inspection
  • SAP ERP Systems
AAA USA logo

About AAA USA

Sourced by ZipRecruiter

Industry

Strategic planning consulting services

Company size

501 - 1,000 Employees

Headquarters location

Mobile, AL, US

Year founded

2013

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