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Thermal Insulation Systems Jobs (NOW HIRING)

Mori Associates

Thermal Design Engineer

Huntsville, AL · On-site +1

$130K - $179K/yr

In this role, you will be responsible for the design, modeling, and documentation of passive thermal insulation systems, including Multi-Layer Insulation (MLI), cryogenic MLI (cryo-MLI), and Spray-On ...

MORI Associates

Thermal Design Engineer

Huntsville, AL · Remote

$130K - $179K/yr

In this role, you will be responsible for the design, modeling, and documentation of passive thermal insulation systems, including Multi-Layer Insulation (MLI), cryogenic MLI (cryo-MLI), and Spray-On ...

Titan Talent Development, LLC

Insulator

Norfolk, VA · On-site

$20.25 - $26.50/hr

Marine Insulation Mechanics work with thermal insulation materials to protect piping systems, ventilation systems, engines, and mechanical equipment in accordance with shipyard specifications and ...

Jay Henges

INSULATION INSTALLER - OLATHE

Olathe, KS · On-site

$17.50 - $23/hr

CANDIDATES MUST HAVE EXPERIENCE INSTALLING THERMAL INSULATION (for example, fiberglass batts ... system (75%). 3. Extreme temperature in excess of 120 degrees F for extended periods of time (50 ...

Brown & Root

Insulator Leadman

Baytown, TX · On-site

$19 - $25/hr

Install, remove, repair, and maintain thermal and acoustic insulation systems on piping, vessels, tanks, exchangers, boilers, and related equipment. * Measure, cut, fit, and install various ...

Brown and Root

Insulator Leadman

Baytown, TX

$19 - $25/hr

Install, remove, repair, and maintain thermal and acoustic insulation systems on piping, vessels, tanks, exchangers, boilers, and related equipment. * Measure, cut, fit, and install various ...

PROtect LLC

Rope Access Technician - Insulation

Houston, TX · On-site

$17.25 - $22.75/hr

Thermal, acoustic, and cryogenic insulation * Removable and permanent insulation systems * Work with insulation materials including: * Mineral wool * Calcium silicate * Foam glass * Fiberglass

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How much do thermal insulation systems jobs pay per hour?

As of Jun 26, 2026, the average hourly pay for thermal insulation systems in the United States is $29.74, according to ZipRecruiter salary data. Most workers in this role earn between $24.28 and $32.69 per hour, depending on experience, location, and employer.

Is insulation a good career?

Thermal insulation systems is a skilled trade involving installing and maintaining insulation materials in buildings and industrial settings. It offers steady employment, opportunities for specialization, and often requires knowledge of safety protocols and tools. The field can be physically demanding but provides a stable career path with potential for advancement and certification.

What are some common challenges faced by professionals working in thermal insulation systems, and how can they be managed?

Professionals in thermal insulation systems often face challenges such as working in confined spaces, handling hazardous materials, and ensuring the correct installation of various insulation types. Adhering to strict safety protocols, staying updated on new materials and installation techniques, and collaborating closely with engineers and project managers can help address these challenges. Continuous training and effective communication within the team are also important for maintaining high-quality standards and minimizing errors on job sites.

What are thermal insulation systems?

Thermal insulation systems are materials or assemblies designed to reduce the transfer of heat between objects or environments. They are commonly used in buildings, industrial equipment, and vehicles to maintain desired temperatures, improve energy efficiency, and enhance comfort and safety. These systems can include materials like fiberglass, foam, or mineral wool, and are chosen based on factors such as temperature range, moisture resistance, and application requirements. Proper installation and maintenance of thermal insulation systems help reduce energy costs and environmental impact.

What qualifications do you need to install insulation?

To install insulation as a thermal insulation systems worker, you typically need a high school diploma or equivalent, along with on-the-job training or apprenticeships. Knowledge of safety procedures, ability to use hand and power tools, and physical stamina are also important; some regions may require specific certifications or licenses.

What are the key skills and qualifications needed to thrive as a Thermal Insulation Systems Technician, and why are they important?

To succeed as a Thermal Insulation Systems Technician, you need a solid understanding of insulation materials, installation techniques, and safety standards, often supported by a technical diploma or relevant apprenticeship. Familiarity with tools like insulation cutters, vapor barriers, and personal protective equipment, as well as certifications such as OSHA safety training, is typically required. Attention to detail, problem-solving ability, and effective teamwork are essential soft skills in this role. These competencies are crucial to ensure efficient energy use, compliance with safety regulations, and the longevity of insulation systems.

Is thermal engineering a good career?

Thermal engineering, which involves designing and analyzing systems related to heat transfer and energy efficiency, is a stable and growing field with opportunities in industries such as manufacturing, HVAC, and energy. Professionals often need strong problem-solving skills, knowledge of thermodynamics, and proficiency with simulation tools, making it a technically rewarding career path.

What are 5 examples of thermal insulators?

Thermal insulation systems often use materials such as fiberglass, mineral wool, polystyrene foam, polyurethane foam, and cellulose to reduce heat transfer. These insulators are selected based on their thermal resistance, ease of installation, and suitability for specific environments. Proper selection and installation of these materials are essential for effective thermal management in construction and industrial applications.

What is the difference between Thermal Insulation Systems vs Insulation Installers?

AspectThermal Insulation SystemsInsulation Installers
CredentialsCertifications in insulation materials and installation techniquesLikewise, certifications in insulation installation
Work EnvironmentConstruction sites, industrial facilities, commercial buildingsConstruction sites, residential and commercial projects
Industry UsageDesign, installation, and maintenance of insulation systemsInstalling insulation materials in various structures

Thermal Insulation Systems professionals focus on designing and maintaining insulation solutions, while Insulation Installers primarily handle the physical installation of insulation materials. Both roles require similar certifications and work in comparable environments, but their scope differs in planning versus execution.

Infographic showing various Thermal Insulation Systems job openings in the United States as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $61,867 per year, or $29.7 per hour.
Thermal Design Engineer

Thermal Design Engineer

Mori Associates

Huntsville, AL • On-site, Remote

$130K - $179K/yr

Temporary

Posted 14 days ago

Job description

Design Engineer - Passive Thermal Systems - 12+ months
Mid-Level | Aerospace & Defense
*This job is fully remote from anywhere in the United States*
Duration of this position is expected to be at least 12 months. Must be a Green Card holder or US Citizen.
At MORI Associates, we partner with some of the most visionary and mission-critical organizations in the world-including NASA, JPL, DoD, and leading science and technology innovators. Since 1997, our mid-sized, nationwide team has been driven by a shared belief: agile, passionate, forward-thinking professionals can meaningfully advance the future of science and technology for the benefit of life on Earth and beyond.
We provide a full spectrum of high-impact services, from strategic consulting to sophisticated engineering and information systems solutions. If you're looking to apply your technical expertise to projects that push scientific boundaries and shape the future of space exploration, MORI Associates is where your next chapter begins.
Position Overview
We are seeking a Mid-Level Design Engineer with in-depth CREO knowledge to support passive thermal systems on cutting-edge aerospace programs. In this role, you will be responsible for the design, modeling, and documentation of passive thermal insulation systems, including Multi-Layer Insulation (MLI), cryogenic MLI (cryo-MLI), and Spray-On Foam Insulation (SOFI). You will work cross-functionally with thermal and structures engineering teams and interface directly with program stakeholders to deliver high-quality, review-ready drawings and documentation that meet program requirements. Experience with thermal systems is strongly preferred; candidates with a strong general design and drafting background and a willingness to develop thermal domain knowledge will also be considered.
3D & 2D Thermal Insulation Design and Modeling
- Develop complete 3D and 2D models and engineering drawings for passive thermal insulation systems using CREO
- Produce drawings in .CATDrawing or .drw file formats in accordance with program standards
- Support design of MLI blanket flat patterns, layup stackups, and installation details for cylindrical and complex geometries
- Support cryo-MLI drawings, including purge provisions, perforated layer callouts, and cryogenic material specifications
- Support SOFI drawings, including coverage maps, thickness callouts by zone, ramp and transition geometry, and application sequence details
- Ensure all models and drawings are fully complete and ready for peer review and final approval prior to submission
- Incorporate review feedback and manage drawing revisions
Required Qualifications
- Bachelor's degree in mechanical engineering, Aerospace Engineering, or a related technical field (or equivalent experience in lieu of degree)
- 3-8 years of experience in engineering design or drafting within aerospace, defense, or a related industry
- Proficiency in CREO for 3D modeling and 2D drawing creation
- Experience producing engineering drawings in .drw format
- Demonstrated ability to develop and document engineering requirements
Preferred Qualifications
- Direct experience with passive thermal insulation systems, including MLI, cryo-MLI, or SOFI design and documentation
- Experience working on programs with NASA, commercial space, DoD space, or other space/launch vehicle customers
- Familiarity with cryogenic propellant system design and associated purge/vent requirements
- Knowledge of aerospace manufacturing and assembly processes relevant to thermal protection systems
- Experience with WindChill PLM
- Familiarity with design review processes and requirements management frameworks
- Experience working in an ITAR-controlled environment
Salary Range (based on experience/how assessed):
Mechanical Design Engineer 2 - $130,000 to $149.000/year
Mechanical Design Engineer 3 - $150,000 to $179.000/year
Work Environment
This position may require on-site presence at customers or manufacturing facilities. Candidates must be able to obtain and maintain any necessary facility access credentials. Some travel may be required.
We are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status.

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