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Thermal Engineer Jobs in Spring, TX (NOW HIRING)

Foxconn Assembly LLC

Thermal Engineer (HH)

Houston, TX · On-site

Thermal Engineer - Server R&D Team We are seeking a highly skilled Thermal Engineer specializing in thermal management design for server and rack products. This role involves developing thermal ...

Hewlett Packard Enterprise

Thermal Engineer

Spring, TX · Hybrid

Thermal Engineer This role has been designed as 'Hybrid' with a requirement that you will work on average 2 days per week from an HPE office. Who We Are: Hewlett Packard Enterprise is the global edge ...

Pae

Thermal Analysis Engineer

Houston, TX

The Thermal Analysis Engineer will support the development, analysis, and verification of thermal control systems that contribute to NASA's human spaceflight missions. The engineer will collaborate ...

Amentum

Thermal Analysis Engineer

Houston, TX · On-site

The Thermal Analysis Engineer will support the development, analysis, and verification of thermal control systems that contribute to NASA's human spaceflight missions. The engineer will collaborate ...

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All JobsThermal Engineer JobsThermal Engineer Jobs in Spring, TX

Thermal Engineer information

See Spring, TX salary details

$38.7K

$93K

$149.1K

How much do thermal engineer jobs pay per year?

As of Sep 1, 2026, the average yearly pay for thermal engineer in Spring, TX is $93,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,200.00 and $114,800.00 per year, depending on experience, location, and employer.

What is a thermal engineer?

Thermal engineers are professionals who specialize in the study and application of heat transfer and thermodynamics. They design, analyze, and optimize systems and components that involve heating or cooling processes, such as HVAC systems, engines, electronics, and power plants. Their work is essential in industries like aerospace, automotive, electronics, and energy, where managing temperature is critical for performance and safety. Thermal engineers use advanced simulation tools and mathematical models to solve complex heat-related challenges and improve energy efficiency.

What does a thermal engineer do?

As a thermal engineer, you maintain, create, or repair mechanical systems that involve a heat transfer process into other forms of energy. You analyze how mechanical heat sources interact with different physical and industrial systems. You test various components of heat transfer within a system, which sometimes involves chemical fluids and gas. You may work with large or small-scale heating or cooling equipment, from industrial heaters to airplane engines. Other duties and responsibilities require you to work in locations in need of heat or cooling mitigation, such as a power plant or landfill. Aerospace companies, public utilities, and other industrial firms hire thermal engineers.

What are the key skills and qualifications needed to thrive as a thermal engineer, and why are they important?

To thrive as a Thermal Engineer, you need a solid background in thermodynamics, heat transfer, and fluid mechanics, typically supported by a degree in mechanical or thermal engineering. Proficiency with simulation and modeling tools such as ANSYS, MATLAB, and CFD software, as well as familiarity with industry standards, is often required. Strong analytical thinking, problem-solving abilities, and effective communication skills help distinguish top performers in the field. These skills are crucial for designing efficient thermal systems, troubleshooting performance issues, and collaborating with multidisciplinary teams to meet project goals.

What are some common challenges thermal engineers face when designing cooling systems for electronic devices?

Thermal Engineers often encounter challenges such as managing heat dissipation in increasingly compact and high-powered electronic devices, where space for cooling solutions is limited. Balancing performance, efficiency, and cost while ensuring reliability requires careful selection of materials and innovative thermal management techniques. They must also collaborate closely with electrical and mechanical engineers to integrate thermal solutions without compromising overall device functionality. Adapting to rapidly evolving technologies and staying updated on industry standards is essential for long-term success in this role.

What is the difference between Thermal Engineer vs Mechanical Engineer?

AspectThermal EngineerMechanical Engineer
CredentialsBachelor's or Master's in Mechanical, Mechanical Engineering, or ThermodynamicsBachelor's or Master's in Mechanical Engineering or related field
Work EnvironmentDesigning thermal systems, heat transfer analysis, HVAC, aerospace, electronics coolingDesigning mechanical systems, structural components, manufacturing processes
Industry UsageElectronics, aerospace, HVAC, energy systemsAutomotive, manufacturing, robotics, aerospace

Thermal Engineers specialize in heat transfer, thermodynamics, and thermal system design, often working on electronics cooling and energy systems. Mechanical Engineers have a broader scope, covering mechanical design, structural analysis, and manufacturing. While both roles require similar educational backgrounds, Thermal Engineers focus more on thermal aspects within various industries, whereas Mechanical Engineers handle a wider range of mechanical systems.

How much do thermal engineers get paid?

Thermal engineers typically earn between $70,000 and $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in heat transfer analysis or CFD software can earn higher salaries, often exceeding $120,000. Compensation may also include benefits such as bonuses and professional development opportunities.

Is thermal engineering in demand?

Thermal engineering is in demand across industries such as aerospace, automotive, energy, and manufacturing, where thermal management and heat transfer are critical. The role often requires knowledge of thermodynamics, heat transfer analysis, and simulation tools, with job growth driven by advancements in technology and sustainable energy solutions.
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What cities near Spring, TX are hiring for Thermal Engineer jobs?

Cities near Spring, TX with the most Thermal Engineer job openings:

Thermal Engineer jobs near you
Infographic showing various Thermal Engineer job openings in Spring, TX as of August 2026, with employment types broken down into 91% Full Time, 5% Part Time, and 4% Contract. Highlights an 88% Physical, 4% Hybrid, and 8% Remote job distribution, with an average salary of $93,018 per year, or $44.7 per hour.

Thermal Engineer (HH)

Foxconn Assembly LLC

Houston, TX • On-site

Full-time

Re-posted 3 days ago

Job description

Position: Thermal Engineer - Server R&D Team
We are seeking a highly skilled Thermal Engineer specializing in thermal management design for server and rack products. This role involves developing thermal solutions from concept to mass production, utilizing advanced simulation and testing techniques to ensure product performance and reliability.
Key Responsibilities:
  • Lead thermal management design for server and rack systems, including chip, board, system, and rack-level thermal solutions.
  • Conduct thermal simulation and optimization using advanced tools such as FloTherm, Icepak, and Ansys CFD.
  • Plan and execute thermal tests, including operating environmental chambers to validate design performance and reliability.
  • Analyze and optimize airflow management systems and design efficient cooling solutions, such as liquid cooling or hybrid cooling technologies.
  • Collaborate with cross-functional teams (mechanical design, electrical design, and manufacturing) and customers to ensure designs meet thermal performance, production requirements, and client-specific needs.
  • Actively participate in customer technical review meetings, provide design recommendations, and resolve technical issues promptly.
  • Build strong client relationships by working closely with customers to refine technical solutions and ensure alignment with their expectations.
  • Review and evaluate new technologies and materials to ensure thermal design meets industry trends and future needs.
  • Prepare detailed test reports and technical documentation to support internal and customer design reviews.
  • Work closely with Taipei and other global R&D centers, requiring strong communication skills in English and Mandarin
Qualifications:
  • Bachelor's or Master's degree in Mechanical Engineering, Thermal Engineering, or Aerospace Engineering. A Ph.D. is a plus.
  • At least 5 years of experience in thermal design for servers and racks, with familiarity with cloud computing and data center requirements.
  • Deep understanding of thermodynamics, heat transfer, and fluid dynamics, with practical application in design and testing.
  • Expertise in thermal simulation tools (e.g., FloTherm, Icepak, Ansys CFD) and 3D/2D CAD tools (e.g., PTC Creo, SolidWorks, UG NX).
  • Hands-on experience with server thermal testing equipment, including environmental chambers and airflow measurement devices.
  • Ability to develop and optimize liquid cooling solutions and a strong understanding of hybrid cooling technologies.
  • Familiarity with fan module design and airflow control techniques.
  • Excellent analytical and problem-solving skills, with the ability to perform trade-off analysis and evaluate multiple design options efficiently.
  • Strong cross-functional and customer communication skills, with fluency in English required; Mandarin proficiency preferred.
  • Familiarity with Product Data Management (PDM) systems such as Windchill and experience with Agile Development processes.

Additional Advantages:
  • Familiarity with rack server design specifications and data center operational requirements.
  • Experience in developing products for hyperscale data centers is highly desirable.
  • Deep knowledge of industry thermal standards, such as ASHRAE TC 9.9, and the ability to apply them in product design.

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