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Thermal Engineer Jobs in Rochester Hills, MI (NOW HIRING)

Scout Motors

Lead Engine Cooling System Engineer

Novi, MI

$96K - $126K/yr

Our Engineering team is where bold ideas meet rigorous execution, building machines that are as ... Own thermal management of engines under high load conditions including towing, grade, and extended ...

Broad-Ocean Motor

Mechanical Engineer

Novi, MI · On-site

Knowledge of thermal management, liquid cooling, and enclosure sealing (IP67/IP6K9K). * Proficient ... Familiarity with DFM/DFA principles and engineering documentation. * Strong problem-solving skills ...

Broad-Ocean Motor

Mechanical Engineer

Novi, MI · On-site

$70K - $90K/yr

Knowledge of thermal management, liquid cooling, and enclosure sealing (IP67/IP6K9K).Proficient in ... Familiarity with DFM/DFA principles and engineering documentation.Strong problem-solving skills and ...

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All JobsThermal Engineer JobsThermal Engineer Jobs in Rochester Hills, MI

Thermal Engineer information

See Rochester Hills, MI salary details

$40K

$96.2K

$154.2K

How much do thermal engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for thermal engineer in Rochester Hills, MI is $96,213.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $118,700.00 per year, depending on experience, location, and employer.

What is a thermal engineer?

Thermal engineers are professionals who specialize in the study and application of heat transfer and thermodynamics. They design, analyze, and optimize systems and components that involve heating or cooling processes, such as HVAC systems, engines, electronics, and power plants. Their work is essential in industries like aerospace, automotive, electronics, and energy, where managing temperature is critical for performance and safety. Thermal engineers use advanced simulation tools and mathematical models to solve complex heat-related challenges and improve energy efficiency.

What does a thermal engineer do?

As a thermal engineer, you maintain, create, or repair mechanical systems that involve a heat transfer process into other forms of energy. You analyze how mechanical heat sources interact with different physical and industrial systems. You test various components of heat transfer within a system, which sometimes involves chemical fluids and gas. You may work with large or small-scale heating or cooling equipment, from industrial heaters to airplane engines. Other duties and responsibilities require you to work in locations in need of heat or cooling mitigation, such as a power plant or landfill. Aerospace companies, public utilities, and other industrial firms hire thermal engineers.

What are the key skills and qualifications needed to thrive as a thermal engineer, and why are they important?

To thrive as a Thermal Engineer, you need a solid background in thermodynamics, heat transfer, and fluid mechanics, typically supported by a degree in mechanical or thermal engineering. Proficiency with simulation and modeling tools such as ANSYS, MATLAB, and CFD software, as well as familiarity with industry standards, is often required. Strong analytical thinking, problem-solving abilities, and effective communication skills help distinguish top performers in the field. These skills are crucial for designing efficient thermal systems, troubleshooting performance issues, and collaborating with multidisciplinary teams to meet project goals.

What are some common challenges thermal engineers face when designing cooling systems for electronic devices?

Thermal Engineers often encounter challenges such as managing heat dissipation in increasingly compact and high-powered electronic devices, where space for cooling solutions is limited. Balancing performance, efficiency, and cost while ensuring reliability requires careful selection of materials and innovative thermal management techniques. They must also collaborate closely with electrical and mechanical engineers to integrate thermal solutions without compromising overall device functionality. Adapting to rapidly evolving technologies and staying updated on industry standards is essential for long-term success in this role.

What is the difference between Thermal Engineer vs Mechanical Engineer?

AspectThermal EngineerMechanical Engineer
CredentialsBachelor's or Master's in Mechanical, Mechanical Engineering, or ThermodynamicsBachelor's or Master's in Mechanical Engineering or related field
Work EnvironmentDesigning thermal systems, heat transfer analysis, HVAC, aerospace, electronics coolingDesigning mechanical systems, structural components, manufacturing processes
Industry UsageElectronics, aerospace, HVAC, energy systemsAutomotive, manufacturing, robotics, aerospace

Thermal Engineers specialize in heat transfer, thermodynamics, and thermal system design, often working on electronics cooling and energy systems. Mechanical Engineers have a broader scope, covering mechanical design, structural analysis, and manufacturing. While both roles require similar educational backgrounds, Thermal Engineers focus more on thermal aspects within various industries, whereas Mechanical Engineers handle a wider range of mechanical systems.

How much do thermal engineers get paid?

Thermal engineers typically earn between $70,000 and $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in heat transfer analysis or CFD software can earn higher salaries, often exceeding $120,000. Compensation may also include benefits such as bonuses and professional development opportunities.

Is thermal engineering in demand?

Thermal engineering is in demand across industries such as aerospace, automotive, energy, and manufacturing, where thermal management and heat transfer are critical. The role often requires knowledge of thermodynamics, heat transfer analysis, and simulation tools, with job growth driven by advancements in technology and sustainable energy solutions.
More about Thermal Engineer jobs

What cities near Rochester Hills, MI are hiring for Thermal Engineer jobs?

Cities near Rochester Hills, MI with the most Thermal Engineer job openings:

Thermal Engineer jobs near you
Infographic showing various Thermal Engineer job openings in Rochester Hills, MI as of August 2026, with employment types broken down into 91% Full Time, 6% Part Time, and 3% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $96,213 per year, or $46.3 per hour.

Mechanical Engineer

Sanhua International

Auburn Hills, MI • On-site

Full-time

Re-posted 28 days ago

Job description

Sanhua's Automotive Business Unit is looking for a Mechanical Engineer to join our team in our Auburn Hills, Michigan office. This person will be the primary technical interface to OEM and tier customers on thermal management-related products and programs. Specifically, automotive thermal expansion valves, thermal bypass valves, receiver dryer, check valves, etc. In addition to providing technical support as needed. 

The ideal candidate will have a Mechanical Engineering Degree a solid understanding MS office application, GD&T, mechanical drafting, DVP&R, DFMEA, and DRBFM methodologies. This person is patient, has excellent time-management skills, and practices of effective communication style.

Responsibilities: 

  • Responsible for managing thermal management system/component programs and supporting customers in North America.
  • Support program team in product development activities including internal design reviews and gate reviews, weekly PDT meetings with customers, design/process validation planning, PPAP preparation, and documentation, etc. 
  • Support new business acquisition through analysis of customer specifications and requirements, conceptual design, and technical proposals 
  • Support engineering change process and cost reduction initiatives, both internal and external 
  • Conduct design of experiments, failure analysis for thermal management related products, analyze validation test results, compile report and present to customers 
  • Interface with packaging, service, manufacturing, and other engineering groups in system/component development process 
  • Resolve customer complaints by investigating problems, developing solutions, preparing reports, and making recommendations to management 
  • Maintain professional and technical knowledge by attending educational workshops and/or seminars, reviewing professional publications, establishing personal networks, participating in professional societies and conferences 
  • Coordinate design and development activities of thermal management assemblies and components in China headquarter 

· Some local, domestic and international travel may be required 

Requirements:

  • BS Mechanical Engineering 
  • 0-2 years’ experience HVAC systems/components development or master’s degree in Mechanical Engineering preferred 
  • Knowledge in thermodynamics, thermal management, fluid dynamics 
  • Competency in MS office applications, GD&T, mechanical drafting, DVP&R, DFMEA, and DRBFM methodologies 
  • Parametric CAD design experience (Catia V5 or UGNX) 
  • Must be proficient in Chinese
  • Excellent oral and written communication skills. 
  • Demonstrated ability to work effectively in cross-functional teams 

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