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Thermal Engineer Jobs in Madison, WI (NOW HIRING)

... Engineer to perform the following duties: General While working within office, laboratory, and ... Characterize materials and products using torque rheology, thermal analysis, mechanical, and ...

BIOFermโ„ข is currently looking for an Equipment Engineer to support the design, specification ... thermal systems. * Experience working with P&IDs, CAD drawings, and equipment design tools.

Nelson Global engineers, manufacturers, and distributes clean and efficient Air & Fluid Transfer, NVH, Complex Structural, Acoustic, and Thermal Management Solutions. Nelson Global partners with the ...

Nelson Global engineers, manufacturers, and distributes clean and efficient Air & Fluid Transfer, NVH, Complex Structural, Acoustic, and Thermal Management Solutions. Nelson Global partners with the ...

Sales Application Engineer

Stoughton, WI ยท On-site

$100K - $124K/yr

Nelson Global engineers, manufactures, and distributes clean and efficient Air & Fluid Transfer, NVH, Complex Structural, Acoustic, and Thermal Management Solutions. Nelson Global partners with the ...

Conceptual Design - Develop functional designs, in conjunction with support team of engineers ... Knowledge of thermal insulating structures is a plus. * Strong verbal and communication skills.

Mechanical Engineer

Janesville, WI ยท On-site +1

$76K - $150K/yr

Description SHINE Technologies is seeking a Mechanical Engineer who will focus on mechanical ... Thermal fluid system design * Piping design * Tank design * Filtration systems * HVAC systems

Conceptual Design - Develop functional designs, in conjunction with support team of engineers ... Knowledge of thermal insulating structures is a plus. * Strong verbal and communication skills.

The Mechanical Engineer will work with Realta's engineering and scientific teams to provide ... analysis, thermal analysis, and fatigue analysis. * Assist in the design and planning of the ...

Showing results 21-40

Thermal Engineer information

See Madison, WI salary details

$43.9K

$105.4K

$168.9K

How much do thermal engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for thermal engineer in Madison, WI is $105,400.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,700.00 and $130,100.00 per year, depending on experience, location, and employer.

What is a thermal engineer?

Thermal engineers are professionals who specialize in the study and application of heat transfer and thermodynamics. They design, analyze, and optimize systems and components that involve heating or cooling processes, such as HVAC systems, engines, electronics, and power plants. Their work is essential in industries like aerospace, automotive, electronics, and energy, where managing temperature is critical for performance and safety. Thermal engineers use advanced simulation tools and mathematical models to solve complex heat-related challenges and improve energy efficiency.

What does a thermal engineer do?

As a thermal engineer, you maintain, create, or repair mechanical systems that involve a heat transfer process into other forms of energy. You analyze how mechanical heat sources interact with different physical and industrial systems. You test various components of heat transfer within a system, which sometimes involves chemical fluids and gas. You may work with large or small-scale heating or cooling equipment, from industrial heaters to airplane engines. Other duties and responsibilities require you to work in locations in need of heat or cooling mitigation, such as a power plant or landfill. Aerospace companies, public utilities, and other industrial firms hire thermal engineers.

What are the key skills and qualifications needed to thrive as a thermal engineer, and why are they important?

To thrive as a Thermal Engineer, you need a solid background in thermodynamics, heat transfer, and fluid mechanics, typically supported by a degree in mechanical or thermal engineering. Proficiency with simulation and modeling tools such as ANSYS, MATLAB, and CFD software, as well as familiarity with industry standards, is often required. Strong analytical thinking, problem-solving abilities, and effective communication skills help distinguish top performers in the field. These skills are crucial for designing efficient thermal systems, troubleshooting performance issues, and collaborating with multidisciplinary teams to meet project goals.

What are some common challenges thermal engineers face when designing cooling systems for electronic devices?

Thermal Engineers often encounter challenges such as managing heat dissipation in increasingly compact and high-powered electronic devices, where space for cooling solutions is limited. Balancing performance, efficiency, and cost while ensuring reliability requires careful selection of materials and innovative thermal management techniques. They must also collaborate closely with electrical and mechanical engineers to integrate thermal solutions without compromising overall device functionality. Adapting to rapidly evolving technologies and staying updated on industry standards is essential for long-term success in this role.

What is the difference between Thermal Engineer vs Mechanical Engineer?

AspectThermal EngineerMechanical Engineer
CredentialsBachelor's or Master's in Mechanical, Mechanical Engineering, or ThermodynamicsBachelor's or Master's in Mechanical Engineering or related field
Work EnvironmentDesigning thermal systems, heat transfer analysis, HVAC, aerospace, electronics coolingDesigning mechanical systems, structural components, manufacturing processes
Industry UsageElectronics, aerospace, HVAC, energy systemsAutomotive, manufacturing, robotics, aerospace

Thermal Engineers specialize in heat transfer, thermodynamics, and thermal system design, often working on electronics cooling and energy systems. Mechanical Engineers have a broader scope, covering mechanical design, structural analysis, and manufacturing. While both roles require similar educational backgrounds, Thermal Engineers focus more on thermal aspects within various industries, whereas Mechanical Engineers handle a wider range of mechanical systems.

How much do thermal engineers get paid?

Thermal engineers typically earn between $70,000 and $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in heat transfer analysis or CFD software can earn higher salaries, often exceeding $120,000. Compensation may also include benefits such as bonuses and professional development opportunities.

Is thermal engineering in demand?

Thermal engineering is in demand across industries such as aerospace, automotive, energy, and manufacturing, where thermal management and heat transfer are critical. The role often requires knowledge of thermodynamics, heat transfer analysis, and simulation tools, with job growth driven by advancements in technology and sustainable energy solutions.

What are the most commonly searched types of Thermal Engineer jobs in Madison, WI?

The most popular types of Thermal Engineer jobs in Madison, WI are:

What are popular job titles related to Thermal Engineer jobs in Madison, WI?

For Thermal Engineer jobs in Madison, WI, the most frequently searched job titles are:

What job categories do people searching Thermal Engineer jobs in Madison, WI look for?

The top searched job categories for Thermal Engineer jobs in Madison, WI are:

Infographic showing various Thermal Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 92% Full Time, and 8% Contract. Highlights an 100% In-person job distribution, with an average salary of $105,400 per year, or $50.7 per hour.

Commissioning Engineer II

Affiliated Engineers, Inc.

Madison, WI โ€ข On-site

$70 - $90/hr

Other

Medical, Dental, Vision, Retirement

Re-posted 24 days ago


Job description

Overview

Join a Team Where Engineering Excellence Drives Opportunity

At Affiliated Engineers, Inc. (AEI), we bring together expertise and innovation to solve the most complex challenges. Since 1978, weโ€™ve supported mission-driven organizations in designing systems and environments that advance society and improve lives. Today, with more than 900 professionals across 22 offices, we help shape the future of healthcare, science and technology, energy, education, and other vital sectors.

From elevating patient care in Mayo Clinicโ€™s world-class hospitals to enabling discovery in high-containment laboratories for U.S. agencies and driving environmental progress with Microsoftโ€™s renowned Thermal Energy Center, our work enriches the human experience, safeguards the environment, and pushes the boundaries of possibility.

AEI consistently earns national recognition from leading industry publications, including Building Design+Construction, Engineering News-Record, and Consulting-Specifying Engineer, with distinctions such as being named the #1 Laboratory Engineering Firm in the nation and receiving multiple Best of the Best Project awards, underscoring the lasting legacy of our work.

At AEI, youโ€™ll join a collaborative community where your expertise fuels innovation, your ideas drive progress, and your work helps shape a brighter future.

As a Commissioning Engineer II in our Madison office, you will help us empower our clients to achieve energy-efficient building solutions, save global environments, and create a better, greener future for all.

Why We Need You:

In this role, you will carry out activities related to project construction and contract administration including developing and coordinating system test procedures, organizing user training sessions, administering functional performance tests, conducting field observations, attending progress meetings, and assisting in document control.

Expertise of our most successful Commissioning Engineer II:

  • Bachelorโ€™s degree in mechanical, electrical, or architectural engineering (or another engineering discipline) from an accredited program.
  • General understanding of building systems across disciplines and fundamental knowledge in at least one discipline such as HVAC, plumbing/piping, electrical, lighting, instrumentation and controls, or building envelope systems.
  • Understanding of applicable design codes, design standards and specification requirements, and ability to interpret them.
  • Fundamental knowledge of commissioning processes and commissioning process delivery.
  • Proficient in computer operation for engineering calculation programs and ability to learn computer-aided drafting/BIM software for the purpose accessing and interpreting design requirements.
  • Commissioning certification with a nationally recognized professional body.
  • Valid driverโ€™s license and state required vehicle insurance.

Effective skills to help you flourish:

  • Experience in combining personal judgment with a wide variety of data and information to perform and evaluate system calculations and design options.
  • Ability to work well in a team environment, including carrying out appropriate follow-through with others, delegating work, and giving and receiving constructive feedback. Communicates well with individuals at all levels in the organization and project partners.
  • Ability to anticipate project work, and to delegate and balance work for others.
  • Ability to access and interpret all types of design and contract instruments including BIM models.
  • Ability to apply safety training to specific construction situations and avoid unsafe work environments.
  • Experienced in understanding and safely use test and measurement equipment and common tools.
  • Passed the Fundamentals of Engineering exam (FE) or the ability to obtain the Professional Engineering license (PE) in one or more states.
  • Strong spoken and written communications skills.
  • Excellent organization and time management skills.
  • Quick technical comprehension and motivation focused on client outcomes.
  • Ability to prioritize multiple tasks.
  • Effective working individually and within team environments.

When you work here, you can expect:

  • A flexible, collaborative environment where your well-being mattersโ€”because your best work happens when youโ€™re supported.
  • Real opportunities to growโ€”through mentorship, professional development programs, and exposure to high-impact projects across disciplines.
  • To collaborate with inspiring teammates who challenge the status quo, foster innovation, and pave the way for future leaders.
  • A benefits package that offers health, dental, vision, and retirement, a performance-based year-end bonus, and thoughtful perks tailored to your needsโ€”whether that's a flexible work environment, wellness resources, or community-focused initiatives, weโ€™ll continue to invest in.

AEI is proud to be an EEO/AA Employer/Vet/Disabled.

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