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Thermal Ai Engineer Jobs (NOW HIRING)

Everstar Inc

Founding AI Engineer

New York, NY · On-site

Founding AI Engineer (AI + Production) New York City (5 days on-site) • Top of market + equity ... Physics-informed design safety analyses using world models that reason about thermal hydraulics ...

Honeywell International, Inc.

Lead AI Engineer

Phoenix, AZ · On-site

$96K - $126K/yr

Responsibilities Key Responsibilities • Lead development of advanced Physics-AI models and surrogate models to accelerate engineering workflows for CFD, thermal analysis, structural analysis, and ...

Johnson Controls

Ai Engineer

Milwaukee, WI · On-site

Build your best future with the Johnson Controls team Johnson Controls, a global leader in thermal ... As an AI Engineer, you will independently own the end-to-end delivery of defined AI projects-from ...

Johnson Controls

Ai Engineer

Milwaukee, WI · On-site

Build your best future with the Johnson Controls team Johnson Controls, a global leader in thermal ... As an AI Engineer, you will independently own the end-to-end delivery of defined AI projects-from ...

Oligo Space

Senior AI Engineer

Hawthorne, CA · On-site

$140K - $164K/yr

We pair world‑class AI/ML talent with top‑tier satellite engineers under one roof to reimagine ... Interface with physical simulation tools (Ansys, GMAT, Thermal Desktop) and CAD environments ...

AI Chopping Block

... FEA, thermal, and electromagnetics * Design, implement, and evolve how agents interact with ... AI systems * Strong programming skills in Python and MATLAB, and working knowledge of at least one ...

YDU JC Air Cond & Ref Inc.- Dubai

Ai Engineer

Glendale, CA · On-site

$85K - $110K/yr

Johnson Controls is a global leader in thermal management, mission‑critical building systems, and ... Job Overview As an AI Engineer on the Data Science and Analytics team, you will own end‑to‑end ...

Advanced Micro Devices

Thermal Engineer

San Jose, CA · On-site

Whether you're designing next-gen processors, enabling AI breakthroughs, or creating go-to-market ... THE PERSON: You are passionate about thermal engineering and advanced electronics cooling ...

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Thermal Ai Engineer information

See salary details

$43.5K

$104.5K

$167.5K

How much do thermal ai engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for thermal ai engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is a Thermal AI Engineer?

A Thermal AI Engineer is a professional who combines expertise in thermal systems and artificial intelligence (AI) to design, analyze, and optimize temperature management solutions. They use AI algorithms to predict, monitor, and control heat generation and dissipation in various applications, such as electronics, automotive, and industrial systems. Their work often involves developing models for thermal behavior, integrating smart sensors, and improving energy efficiency through intelligent automation.

What are the key skills and qualifications needed to thrive as a Thermal AI Engineer?

To thrive as a Thermal AI Engineer, you need expertise in thermal engineering, machine learning, and data analysis, usually supported by a degree in mechanical engineering, computer science, or a related field. Experience with simulation tools (such as ANSYS or COMSOL), programming languages like Python or MATLAB, and knowledge of relevant AI frameworks is typically required. Strong problem-solving skills, collaboration, and effective communication set top performers apart in this interdisciplinary role. These skills are crucial for developing innovative thermal management solutions that leverage AI, ensuring efficiency and accuracy in complex engineering projects.

How does a Thermal AI Engineer typically collaborate with hardware and software teams during product development?

Thermal AI Engineers work closely with both hardware and software teams to ensure that thermal management solutions are effectively integrated into products. They often analyze data from physical prototypes, collaborate with hardware engineers to optimize component placement for heat dissipation, and work with software teams to implement AI-driven thermal control algorithms. Regular cross-functional meetings and design reviews are common, allowing for seamless communication and iterative problem-solving. This collaborative environment helps ensure that thermal constraints are addressed early, resulting in more reliable and efficient products.

What is the difference between Thermal Ai Engineer vs Data Scientist?

AspectThermal Ai EngineerData Scientist
Required CredentialsBachelor's or Master's in Engineering, Computer Science, or related fields; knowledge of AI and thermal systemsBachelor's or Master's in Data Science, Statistics, or related fields; proficiency in programming and analytics
Work EnvironmentEngineering labs, thermal testing facilities, AI development environmentsOffice settings, data analysis labs, cloud platforms
Industry UsageManufacturing, aerospace, automotive, thermal management systemsFinance, healthcare, marketing, technology sectors
Common Search/ComparisonYesYes

The main difference between a Thermal Ai Engineer and a Data Scientist lies in their focus areas. Thermal Ai Engineers specialize in applying AI techniques to thermal systems, working closely with engineering and thermal management. Data Scientists analyze large datasets across various industries to extract insights. While both roles require programming skills and a strong analytical background, their work environments and industry applications differ significantly.

Are thermal Ai engineers in demand?

Thermal AI engineers are in increasing demand due to the growing use of artificial intelligence in thermal imaging, sensor analysis, and autonomous systems. Skills in machine learning, computer vision, and experience with thermal imaging hardware enhance job prospects in industries such as defense, healthcare, and manufacturing.

What are popular job titles related to Thermal Ai Engineer jobs?

For Thermal Ai Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal Ai Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Staff Engineer, Thermal - Air Vehicle (R4856)

Seattle, WA • On-site

Shield AI
Software Development • 11 - 50 employees
Learn more about Shield AIexternal

$170K - $230K/yr

Full-time

Re-posted 26 days ago

Job description

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI's technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 

Job Description:
Are you a passionate and innovative thermal engineer looking to help develop the next generation VTOL strike aircraft? Are you eager to make a positive difference in the world? Do you want to work alongside mission-driven and values-focused teammates? Shield AI is just the place for you!

As a Staff Aircraft Thermal Engineer you will solve many of the most challenging thermal problems on the XBAT aircraft program, including hot exhaust gas management and aircraft-level thermal environments and characterization and more.
This role is best suited for an engineer who thrives on first-principles problem solving, can operate autonomously in solving challenging thermal problems, and bridges technical disciplines with clear communication. You will shape designs, guide engineering peers in thermal disciplines, and deliver robust thermal solutions that meet mission-critical aerospace requirements.
What you'll do:
  • Execute thermal analysis and characterization efforts for unmanned aerial vehicle aircraft-level thermal systems.
  • Architect and validate analytical, numerical, and computational models for heat transfer and fluid flow using hand calculations, finite difference methods, and CFD tools such as FloEFD.
  • Execute trade studies, make system architecture decisions, own requirements generation, and make technical risk assessments.
  • Define and oversee test planning, instrumentation, and data analysis to correlate models with experimental results.
  • Mentor and guide cross-disciplinary teams in applying thermal/fluid fundamentals.
  • Communicate technical findings through design reviews and technical reports.
  • Proactively identify thermal risks, propose solutions, and influence aircraft thermal design.
Required qualifications:
  • B.S. in Mechanical Engineering, Aerospace Engineering, or related discipline.
  • Minimum 7 years of professional experience in thermal engineering.
  • Deep expertise in heat transfer (conduction, convection, radiation) and fluid mechanics.
  • Advanced understanding of active and passive cooling solutions.
  • Knowledge of thermal management techniques for aircraft bays, engine bays, and hot surfaces.
  • Proficiency with thermal analysis and CFD tools (e.g., FloEFD, STAR-CCM+, Thermal Desktop).
  • Proficiency with CAD design tools such as NX, SolidWorks, or similar
  • Demonstrated ability to apply first-principles reasoning to complex engineering problems.
  • Strong communication and leadership skills.
  • Demonstrated record of working hard, being a trustworthy teammate, holding yourself and others to high standards, and being kind to others
  • Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
  • M.S. in a relevant engineering discipline.
  • Extensive experience with high-altitude aircraft thermal management, analysis, and design.
  • Familiarity with aircraft integration constraints (power, weight, volume, maintainability, safety).
  • Hands-on experience with thermal and fluid system testing, instrumentation, and validation.
  • Knowledge of materials and manufacturing methods relevant to aerospace thermal management.
  • Experience guiding trade studies.
  • Background in multi-disciplinary system integration, spanning avionics, fluid systems, and systems engineering.
$170,000 - $230,000 a year
#LI-MS1
#LD

Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
 
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
 
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
 
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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