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Stress Engineering Jobs in Texas (NOW HIRING)

Skylimit Systems

Senior Stress Engineer

Houston, TX

$113K - $145K/yr

About the Role Join an innovative aerospace engineering organization developing advanced spacecraft ... This opportunity is ideal for an experienced Senior Stress Engineer who is passionate about ...

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Stress Engineering information

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$8

$61

$83

How much do stress engineering jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for stress engineering in Texas is $61.45, according to ZipRecruiter salary data. Most workers in this role earn between $52.64 and $72.12 per hour, depending on experience, location, and employer.

What is stress engineering?

Stress engineering is a field that focuses on analyzing and managing the mechanical stresses and strains within materials and structures. Stress engineers use principles of physics and materials science to ensure that products, components, and structures can withstand operational forces without failure. Their work is critical in industries like aerospace, automotive, civil, and manufacturing, where safety and reliability are paramount. They use tools such as finite element analysis (FEA) and physical testing to evaluate and improve designs.

What are some common challenges faced by professionals in stress engineering roles, and how can they be addressed?

Stress engineers often encounter challenges such as analyzing complex load scenarios, managing tight project deadlines, and ensuring compliance with industry standards. Balancing accuracy with efficiency is key, as miscalculations can impact safety and performance. Effective communication with design, manufacturing, and quality teams helps address ambiguities and facilitates problem-solving. Staying updated with the latest simulation tools and industry best practices can also help overcome technical challenges and improve workflow.

What are the key skills and qualifications needed to thrive as a stress engineer, and why are they important?

To thrive as a Stress Engineer, you need a solid background in mechanical or aerospace engineering, strong analytical skills, and proficiency in structural analysis methods. Familiarity with finite element analysis (FEA) software such as ANSYS or NASTRAN and relevant certifications are typically required. Excellent problem-solving abilities, attention to detail, and effective communication skills are valuable soft skills in this field. These competencies are crucial for ensuring the safety, reliability, and regulatory compliance of critical structures in industries like aerospace and civil engineering.

What is the difference between Stress Engineering vs Mechanical Engineering?

AspectStress EngineeringMechanical Engineering
Required CredentialsBachelor's in Mechanical, Civil, or Aerospace Engineering; often certifications in stress analysisBachelor's or higher in Mechanical Engineering; professional engineer (PE) license often preferred
Work EnvironmentIndustrial facilities, manufacturing plants, R&D labs, often focused on analysis and testingDesign offices, manufacturing plants, research labs, covering a broad range of engineering tasks
Industry UsageCommon in oil & gas, aerospace, power generation, and manufacturing sectorsWidely used across automotive, aerospace, energy, and consumer products industries

Stress Engineering focuses specifically on analyzing and managing stress and strain in materials and structures, often requiring specialized analysis skills. Mechanical Engineering covers a broader scope, including design, manufacturing, and systems integration. While both roles require similar educational backgrounds, Stress Engineers typically specialize in stress analysis techniques, whereas Mechanical Engineers have a wider range of responsibilities.

What do stress engineers do?

Stress engineers analyze and evaluate the structural integrity of components and systems by calculating stress, strain, and fatigue under various loads. They use tools like finite element analysis (FEA) software and often require knowledge of materials, mechanics, and safety standards to ensure designs can withstand operational conditions. Their work helps prevent failures and extends the lifespan of products and structures.

What cities in Texas are hiring for Stress Engineering jobs?

Cities in Texas with the most Stress Engineering job openings:

Stress Engineering jobs near you
Infographic showing various Stress Engineering job openings in Texas as of August 2026, with employment types broken down into 92% Full Time, 5% Part Time, 2% Contract, and 1% Nights. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $127,807 per year, or $61.4 per hour.

ENGINEER - RESEARCH ENGINEER - Subsea Stress & Fatigue Analysis

SWRI

San Antonio, TX • On-site

$53 - $72.50/hr

Full-time

Re-posted 11 days ago

Job description

  • Perform stress analysis of existing or new construction items using finite element analysis methods (primarily with ANSYS software, linear elastic, non-linear, thermal, etc.).
  • Willingness to learn or contribute to fatigue and fracture mechanics studies as well.
  • Provide input and present results for customer centric preliminary and critical design reviews.
  • Identify types and scope of analysis needed to meet project requirements as defined by applicable design codes, client, and project manager.
  • Generate internal and/or external budgets and schedules for analysis efforts.
  • Provide design support using Creo(Pro-E) and/or SolidWorks, working knowledge of welding methods and joint geometries, pressure-related loading/reactions of stiffened structures, and identification/mitigation of fatigue critical locations.
  • Generate clear, concise reports, presentations, and other supporting documentation of analysis with concluding recommendations.

  • Perform and interpret FEA results for design recommendations, compliance with design standards, and/or assess component Fitness for Service.
  • Use engineering software to prepare models for finite element analysis.
  • Research applicable codes, standards, customer driven specifications, and/or internal quality requirements to ensure compliance.
  • Generate supporting documentation.
  • Interface with project managers and team members to identify, plan, and execute project objectives.
  • Regularly communicate status, budget, and schedule of ongoing activities.
  • Execute quality program objectives both internal and project-specific, that may include drawing reviews, ECO execution/revision processes, or other documentation review and retention requirements.
  • Provide input or generate test plans to verify stress/strain analysis during physical testing (i.e. identify strain gage locations, generate predictions, and provide instructions to test engineer).

  • Requires a Bachelors or a Masters degree in Mechanical Engineering, Aerospace Engineering, Ocean Engineering, Structural Engineering, or directly related engineering degree with related experience.
  • EIT/PE License a plus; ANSYS, Pro-E, Solid Works training a plus; Welding/machining/fabrication training a plus.
  • 0-5 years: Design of mechanical and/or pressure related systems; Design/Analysis experience with ASME Boiler and Pressure Vessel Code, Section VIII, Division 2 and 3.
  • Use of finite element software with advanced knowledge of load/constraint application and meshing for geometry.
  • Use of either Creo(Pro-E) and/or SolidWorks and willingness to learn either if not already proficient. ANSYS or ability to learn ANSYS if needed. Experience/training using fatigue/fracture software such as NASGRO or other commercial fitness-for-service software a plus.
  • Knowledge or interest in Pressure Vessels for Human Occupancy (PVHO-1), ABS Rules for Building and Classing Underwater Vehicles, Systems, and Hyperbaric Facilities, and/or DNV-GL Rules for Classification of Ships, or equivalent Naval specifications.
  • A valid/clear driver's license is required.

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