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Sr Process Engineer Jobs in Decatur, AL (NOW HIRING)

Once you've had a chance to explore our current open positions, apply to the ones you feel suit you best and keep track of both your progress in the selection process, and new postings that might ...

Once you've had a chance to explore our current open positions, apply to the ones you feel suit you best and keep track of both your progress in the selection process, and new postings that might ...

Process Quality Engineer Company: X-Bow Systems Location: Huntsville, AL (on-site) Position Type: Full-Time About the Role As a Process Quality Engineer, you will ensure that incoming and outgoing ...

Process Quality Engineer Company: X-Bow Systems Location: Huntsville, AL (on-site) Position Type: Full-Time --- About the Role As a Process Quality Engineer, you will ensure that incoming and ...

Process Quality EngineerCompany: X-Bow SystemsLocation: Huntsville, AL (on-site)Position Type: Full-Time---About the RoleAs a Process Quality Engineer, you will ensure that incoming and outgoing ...

The Process/Quality Engineer is responsible for improving manufacturing processes, equipment performance, and facility operations to ensure the safe, efficient, and cost-effective production of high ...

The Process/Quality Engineer is responsible for improving manufacturing processes, equipment performance, and facility operations to ensure the safe, efficient, and cost-effective production of high ...

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Sr Process Engineer information

See Decatur, AL salary details

$70.3K

$113.5K

$159.8K

How much do sr process engineer jobs pay per year?

As of Sep 3, 2026, the average yearly pay for sr process engineer in Decatur, AL is $113,540.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,500.00 and $126,100.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What are popular job titles related to Sr Process Engineer jobs in Decatur, AL?

For Sr Process Engineer jobs in Decatur, AL, the most frequently searched job titles are:

What cities near Decatur, AL are hiring for Sr Process Engineer jobs?

Cities near Decatur, AL with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Decatur, AL as of August 2026, with employment types broken down into 1% As Needed, 71% Full Time, 24% Part Time, 2% Contract, and 2% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $113,540 per year, or $54.6 per hour.

Operations Engineering Lead

Hexcel Corporation

Decatur, AL • On-site

Full-time

Re-posted 17 days ago


Hexcel rating

7.9

Company rating: 7.9 out of 10

Based on 20 frontline employees who took The Breakroom Quiz


Job description

Do you want to be developed into a leader within a world-class manufacturing environment? This role is designed to be a key stepping stone into operations leadership.
As a Operations Engineering Lead in our Decatur, AL facility, you will play a critical role supporting our PAN and carbon fiber manufacturing operations, helping produce advanced materials that power next-generation aerospace applications. This is a hands-on, high-impact role where engineering meets operations on the production floor.
This role is intentionally designed for engineers who are ready to expand beyond technical execution-developing the skills, business acumen, and leadership presence needed to transition into front-line leadership and operations management supporting critical aerospace programs.
What You Will Do
  • Lead and optimize day-to-day manufacturing operations by improving production flow, methods, and maintaining equipment performance to meet safety, quality, delivery, and cost targets
  • Serve as a primary engineering resource to operations, driving rapid troubleshooting and resolution of production, equipment, and process issues to minimize downtime
  • Lead and execute process improvement initiatives focused on yield, throughput, cycle time reduction, and overall plant efficiency using structured problem-solving methods
  • Spearhead troubleshooting and partner with line engineers to drive process continuity
  • Run daily start meetings and provide guidance
  • Support next-generation factory and automation implementation activities
  • Plan, lead, and implement new line startups, qualifications, and engineering changes, ensuring minimal disruption to production and sustained performance gains
  • Drive root cause analysis for complex product, process, and equipment issues; implement and sustain corrective and preventive actions across the operation
  • Partner closely with operations, maintenance, quality, and supply chain, and own evaluation and continuous improvement of equipment, field installations, and maintenance strategies to maximize uptime and asset utilization
  • Develop and leverage process data and feedback systems, lead small- to mid-scale capital and continuous improvement projects, and provide technical leadership on the floor by mentoring engineers and operators while representing manufacturing in cross-functional initiatives and plant priorities

Where This Role Will Take You
This role is designed to build the capabilities needed for operations management and site leadership. You will gain exposure to operational decision-making, including prioritization, resource allocation, and performance management and position yourself for future progression into front-line leadership, operations management, or broader site leadership roles.
Qualifications
  • Bachelor's degree in engineering (Mechanical, Chemical, Industrial, or related field) with 7+ years of experience, OR master's degree in engineering with 5+ years of experience.
  • Experience in manufacturing
  • Interest and capability to grow into an operations management career path
  • Lean Six Sigma Green Belt or Black Belt certification preferred
  • Demonstrated experience leading projects and continuous improvement initiatives preferred.
  • Exposure to cross-functional leadership and mentoring

Eligible candidates must be a: U.S. citizen, U.S. national, person lawfully admitted for permanent residence, temporary resident under sections 210(a) or 245(A) of the Immigration and Nationality Act, person admitted in refugee status, or person granted asylum. Hexcel (NYSE: HXL) is a global leader in advanced composites technology, a leading producer of carbon fiber, and the world leader in honeycomb manufacturing for the commercial aerospace industry.
With our strong investment in research and development and our culture of continuous improvement, Hexcel is the industry leader in the manufacturing of advance composite materials, including carbon fiber, woven reinforcements, resins, prepregs, honeycombs and engineered core. We invite you to join the Hexcel team at various manufacturing sites, sales offices and R&T centers around the globe. Become a part of the "strength within."
Hexcel is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, national origin, physical or mental disability, status as a protected veteran, or any other protected class.

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