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Sr Design Engineer Jobs in Rochester, MI (NOW HIRING)

Senior Mechanical Design Engineer

Wixom, MI ยท On-site

$90 - $140/hr

Senior Mechanical Design Engineer FULL TIME Professional MICHIGAN, Wixom, MI, US 23 days ago Requisition ID: 1142 Established in 1969, Testek is the leader in Aerospace and Aircraft Component Test ...

In the Body In White (BIW) discipline, the Senior Engineer is responsible to lead the engineering activities relating to the design and development of the vehicle BIW system. This position has a high ...

Senior Designer Location: Sterling Heights, MI (Onsite only) Position Type: Full-time We are ... In this role, you will work closely with engineering, vendors, manufacturing, quality, and ...

... Sr. Design Engineer to join our dynamic team. This individual will play a key role in the design ... Design and engineer exterior components such as substrates, bumpers, grille assemblies, bezel, skid ...

As a Design Engineer II, you will use tools like CAD, tolerance analysis, FEA, FMEA, and DVP&R to ... Conduct DFMEA, FEA, tolerance analysis, and other analytical studies with oversight from senior ...

As a Design Engineer II, you will use tools like CAD, tolerance analysis, FEA, FMEA, and DVP&R to ... Conduct DFMEA, FEA, tolerance analysis, and other analytical studies with guidance from senior ...

Seeking a more senior engineer who can work independently and design with limited oversight. Bay Area: Open to less experienced candidates due to greater mentorship and coaching opportunities.

Showing results 21-40

Sr Design Engineer information

See Rochester, MI salary details

$64.9K

$123.9K

$179.5K

How much do sr design engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for sr design engineer in Rochester, MI is $123,872.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,900.00 and $145,000.00 per year, depending on experience, location, and employer.

What is a Sr Design Engineer?

Sr Design Engineers are experienced professionals responsible for leading the design and development of products, systems, or components within an engineering team. They oversee the design process, ensuring projects meet technical specifications, regulatory standards, and budget constraints. Sr Design Engineers often mentor junior engineers, collaborate with cross-functional teams, and use advanced software tools for modeling and analysis. Their expertise helps drive innovation and ensures the successful delivery of complex engineering projects.

What are the key skills and qualifications needed to thrive as a Sr Design Engineer?

To thrive as a Sr Design Engineer, you need a strong background in mechanical or electrical engineering, advanced problem-solving skills, and a relevant engineering degree, often with several years of industry experience. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools, and familiarity with manufacturing processes are typically required, along with certifications like PE or Six Sigma being advantageous. Leadership, collaboration, and effective communication are vital soft skills for guiding teams and managing complex projects. These competencies are crucial to ensure innovative, reliable designs that meet technical requirements and project goals.

What are some common challenges faced by Sr Design Engineers, and how can they be addressed?

Sr Design Engineers often encounter challenges such as balancing innovative design solutions with cost and manufacturability constraints, managing multiple projects simultaneously, and ensuring effective communication across multidisciplinary teams. To address these challenges, it's important to stay current with industry tools and best practices, regularly collaborate with manufacturing and quality departments, and prioritize clear documentation. Developing strong project management and interpersonal skills can also help streamline workflow and reduce project bottlenecks.

What is the difference between Sr Design Engineer vs Design Engineer?

AspectSr Design EngineerDesign Engineer
Required CredentialsBachelor's degree in engineering, 3+ years experience, possibly professional engineering licenseBachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign teams, R&D departments, manufacturing settingsDesign teams, project-based environments, product development
Employer & Industry UsageManufacturing, aerospace, automotive, electronicsSimilar industries, often as entry to mid-level roles

The main difference between a Sr Design Engineer and a Design Engineer lies in experience and responsibility. A Sr Design Engineer typically has more years of experience, takes on complex projects, and may mentor junior staff. In contrast, a Design Engineer is often in an earlier career stage, focusing on executing design tasks under supervision. Both roles are essential in product development, but the Sr Design Engineer plays a leadership role in design innovation and project management.

How much does a senior design engineer get paid?

A senior design engineer's average salary typically ranges from $80,000 to $130,000 annually, depending on experience, industry, and location. They often have advanced skills in CAD software and engineering principles, which can influence compensation levels.

What are popular job titles related to Sr Design Engineer jobs in Rochester, MI?

For Sr Design Engineer jobs in Rochester, MI, the most frequently searched job titles are:

What job categories do people searching Sr Design Engineer jobs in Rochester, MI look for?

The top searched job categories for Sr Design Engineer jobs in Rochester, MI are:

What cities near Rochester, MI are hiring for Sr Design Engineer jobs?

Cities near Rochester, MI with the most Sr Design Engineer job openings:

Infographic showing various Sr Design Engineer job openings in Rochester, MI as of August 2026, with employment types broken down into 88% Full Time, 9% Part Time, and 3% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $123,872 per year, or $59.6 per hour.

Senior Mechanical Design Engineer

Testek, Inc.

Wixom, MI โ€ข On-site

$90 - $140/hr

Other

Re-posted yesterday


Key responsibilities

  • Interpret customer specifications and maintenance manuals to define equipment requirements

  • Create 3D CAD models and layout drawings using SolidWorks

  • Support assembly and troubleshooting during build phases


Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Senior Mechanical Design Engineer

FULL TIME Professional MICHIGAN, Wixom, MI, US

23 days ago Requisition ID: 1142

Established in 1969, Testek is the leader in Aerospace and Aircraft Component Test Equipment.

Testek is a small company with approximately 160 team members, with the headquarters located in Wixom, Michigan. We pride ourselves in a family-like work environment that includes a diverse team of talented and enthusiastic people.

Testek designs, manufactures, supports and services diversified products including custom test equipment/products and standard test equipment/products. Our wide-ranging capability includes simple manual to complex automatic machinery. Testek offers innovative and competitive solutions to various sectors including aerospace, aircraft, and industrial.

We invite you to explore our website at www.testek.com for more information about our company and our products.

Testek Solutions is currently seeking a Senior Mechanical Aerospace Test Equipment Systems Engineer.

About the Role

We are seeking a Senior Mechanical Design Engineer to lead the design and development of multi-functional F.h.L.A.P. (Fuel, Hydraulic, Lubrication, Actuation, and Pneumatic) test equipment. This role is ideal for a seasoned engineer who enjoys guiding projects from concept through production and who thrives in a hands-on, cross-functional environment. This position is an onsite position, with some opportunity for a hybrid schedule.

Youโ€™ll play a key role in supporting assembly, start-up, and commissioning efforts while contributing to the advancement of aviation testing technology.

What Youโ€™ll Work On

Our FLAP group delivers test solutions for a wide array of aircraft components, including:

  • Fuel systems: pumps, boost pumps, hydromechanical units (HMU), fuel metering units (FMU), valves, nozzles, servos
  • Lubrication systems: valves, heat exchangers, oil pumps, hydraulic clutches, coolers, tanks
  • Actuation systems: electro-mechanical linear and rotary actuators, power drive units (PDU), cargo winches

Key Responsibilities

  • Interpret customer specifications and maintenance manuals to define equipment requirements
  • Create 3D CAD models and layout drawings using SolidWorks
  • Design mechanical components, including enclosures, fixtures, manifolds, and piping systems
  • Perform engineering calculations to ensure safety and functionality
  • Select and source components, collaborating with suppliers for customization
  • Optimize packaging of hydraulic and electrical modules
  • Generate detailed fabrication and assembly drawings with GD&T
  • Manage BOMs and release documentation
  • Support assembly and troubleshooting during build phases
  • Lead customer design reviews and provide mechanical expertise
  • Collaborate with electrical, hydraulic/pneumatic, and software engineers
  • Assist in technical manual development
  • Plan and prioritize tasks to meet project goals
  • Participate in equipment startup and checkout at factory and customer sites
  • Travel up to 10% (domestic and international)

Preferred Qualifications

  • Bachelorโ€™s degree in Mechanical Engineering or related field
  • 8+ years of relevant experience in custom equipment or systems design
  • Experience in mid-sized companies (150โ€“300 employees)
  • SolidWorks Professional certification (preferred)
  • Background in fixture, tooling, and automation design
  • Strong understanding of hydraulic/pneumatic systems and schematics
  • Basic knowledge of electrical engineering and PLC programming
  • Must be a U.S. citizen or U.S. green card holder

Are you ready to engineer the future of aerospace testing?
If you're a forward-thinking mechanical engineer looking for a dynamic and rewarding challenge, we encourage you to apply and become part of our mission to shape the future of aviation technology.

EOE โ€“ Equal Opportunity Employer. People of color, women, veterans, and individuals with disabilities are encouraged to apply. (Compliant with the new VEVRAA and Section 503 rules)

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