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Simulation Engineer Jobs in Rochester Hills, MI (NOW HIRING)

Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...

Who You Are The Simulation Engineer will be responsible for robotic and system simulation services to the Process Engineering group. The ideal candidate is a strategic, problem-solving professional ...

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Simulation Engineer information

See Rochester Hills, MI salary details

$35.9K

$113.6K

$175.3K

How much do simulation engineer jobs pay per year?

As of Jul 11, 2026, the average yearly pay for simulation engineer in Rochester Hills, MI is $113,583.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,700.00 and $134,800.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Senior engineers in specialized fields such as aerospace, petroleum, or software engineering with extensive experience and advanced skills can earn $500,000 or more annually. High compensation often involves leadership roles, bonuses, stock options, or working in high-demand industries with complex projects.

What do simulation engineers do?

Simulation engineers develop and run computer models to analyze the behavior of systems, products, or processes. They use specialized software and programming skills to create simulations that help optimize designs, predict performance, and identify potential issues before physical testing. Their work often involves understanding engineering principles, data analysis, and working in multidisciplinary teams.

How does a Simulation Engineer typically collaborate with cross-functional teams during a project?

Simulation Engineers frequently work alongside design, testing, and manufacturing teams to ensure that virtual models accurately reflect real-world scenarios. They collaborate closely during the early stages to interpret project requirements and share simulation results to guide design decisions. Regular meetings and iterative feedback loops are common, helping to integrate simulation insights throughout the product development lifecycle. This collaborative environment not only enhances the quality of final products but also provides Simulation Engineers with exposure to diverse technical perspectives.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and often in leadership or executive roles. High compensation may also include bonuses, stock options, or other incentives, particularly in competitive industries or companies.

What are the key skills and qualifications needed to thrive as a Simulation Engineer, and why are they important?

To thrive as a Simulation Engineer, you need a solid background in engineering principles, mathematics, and computer science, typically supported by a relevant degree. Proficiency in simulation software such as MATLAB, Simulink, ANSYS, or similar tools, along with knowledge of programming languages like Python or C++, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret data and collaborate with multidisciplinary teams. These skills are crucial for accurately modeling complex systems, optimizing designs, and ensuring project success.

What are Simulation Engineers?

Simulation Engineers are professionals who design, develop, and implement virtual models to mimic real-world processes, systems, or products. They use specialized software to analyze how these systems behave under various conditions, helping organizations optimize performance, identify potential issues, and reduce costs. Simulation Engineers often work in industries like automotive, aerospace, manufacturing, and healthcare to support decision-making and innovation through virtual testing. Their work is crucial for minimizing the risks and expenses associated with physical prototyping and experimentation.

What Is a Simulation Engineer?

A simulation engineer works on complex engineering projects to create simulations for testing the performance of proposed solutions. In this career, your job duties include developing simulation approaches for testing the project, monitoring the simulation in the test environment, and analyzing the results of the test. The qualifications needed for a career as a simulation engineer include a bachelor's degree in engineering. However, some employers prefer a master's degree. You also need strong analytical skills and experience working with experimental projects.

What is the difference between Simulation Engineer vs Mechanical Design Engineer?

AspectSimulation EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical, Aerospace, or related fields; proficiency in simulation softwareBachelor's or Master's in Mechanical Engineering; CAD software skills
Work EnvironmentDesign labs, simulation centers, R&D departmentsDesign offices, manufacturing facilities, prototyping labs
Industry UsageAutomotive, aerospace, electronics, manufacturingAutomotive, consumer products, machinery, aerospace
Common Search/ComparisonSimulation Engineer vs Mechanical Design Engineer

The main difference between a Simulation Engineer and a Mechanical Design Engineer lies in their focus areas. Simulation Engineers specialize in creating and analyzing virtual models to predict product performance, while Mechanical Design Engineers focus on designing and developing physical components and systems. Both roles often collaborate but serve distinct functions within engineering projects.

What engineers make $200,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, software, and systems engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and relevant certifications. Roles in management or with significant project responsibilities can also reach or exceed this salary level.
What cities near Rochester Hills, MI are hiring for Simulation Engineer jobs? Cities near Rochester Hills, MI with the most Simulation Engineer job openings:
Infographic showing various Simulation Engineer job openings in Rochester Hills, MI as of July 2026, with employment types broken down into 91% Full Time, 7% Part Time, and 2% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $113,583 per year, or $54.6 per hour.
Mechanical Designer - Simulation

Mechanical Designer - Simulation

Gonzalez Group

Southfield, MI • On-site

Full-time

Posted 24 days ago


Job description

Mechanical Designer for Process Simulation - GM (BIW Tooling Fixture)

Required Skills:

  • Process Simulate Designer / Operator for GM Body Shop Tooling of Body-In-White Assembly
  • Approximately 4 to 5+ years of experience and some type of formal simulation program
  • Ability to travel (5-20%) for project needs, may be required for technical support
  • Proficient in Siemens Process Simulation Software as an Operator/Designer
  • Strong understanding of Mechanical Design tooling fixture of BIW systems. Knowledge of auto assembly strategies (i.e. part flow within an assembly plant / body shop).

Main areas of responsibilities:

  • Feasibility study and process engineering
  • Define the Robotics and Human operation in the 3D environment.
  • Equipment selection (robots, conveyors, tool, etc.) & placement of equipment.
  • Tool validation to check feasibility.
  • Develop 3D layout for the robotic simulation.
  • Develop reach studies and paths with customer required spec/attributes.
  • Preparing 3D models using CAD software
  • Develop kinematics of 3D models and weld guns
  • Weld/Joint distribution, gun selection, gun sectioning
  • Technology process path distribution (sealing, arc weld…)
  • Validation of processes in work cells / stations
  • Simulate robot moves to verify cycle time, reachability, and feasibility.
  • Ensure compliance with safety and ergonomic regulations.
  • Whole sim cell cycle time, verified with RSC and correct tooling / controls sequence.
  • Develop off-line complete robot programs with multiple robot brands (KUKA, ABB, Comau, Fanuc…).
  • Validate the cycle time of each station/line. Optimize robot programs and find solutions in case of cycle time issues.
  • Development of robot OLP’s to verify reachability of all process and service position.
  • Develop robot programs using teach pendant of the major robot brands.
  • Download a complete offline robot program in native robot language.
  • Configure Robot Controller Simulation (RCS) in the simulation software.
  • Validate the cycle time defined in the cycle diagrams.
  • Generate a precise evaluation of the cycle time through a detailed cycle simulation.
  • Optimize weld distribution to improve the cycle time.
  • Apply robot signal logic with SW

Skills:

  • Interacting with stakeholder (Customers, System Engineer, project team) to get project input details.
  • Development according to customer prescribed documentation and specification.
  • Support reviews with customer.
  • Development of technical documentation for the projects executed.
  • Run Swept Volumes for Robot per customer requirements.
  • Verify the feasibility of solutions and processes. Find and solve issues before the manufacturing phase.

Knowledge & Skills:

  • Feasibility study
  • Line layout planning
  • Basics of robot application
  • Safety standards customer, OSHA, NIOSH
  • Good understanding of IO, transfer of information between Robot and PLC
  • Mechanical understanding of industrial equipment and machinery
  • Demonstrated ability to solve engineering problems.
  • Good understanding of robot program flow and basic programming theories and languages
  • Experience in at least one of the major 3D Modeling tools (NX, Catia, Solidworks, others…) and the ability to quickly self-learn any of the remaining.
  • Experience in at least one of the major 3D Simulation tools (Process Simulate, Delmia, RobCAD, others…) and the ability to quickly self-learn any of the remaining. Proficient with at least one or more of major product/brand (ABB, KUKA, Comau, Fanuc, Motoman, Kawasaki, other…).
  • May be required to retrieve backups from production robots and extract relevant information or upload programs to simulation tools with minimal support. Required to develop OLP programs from simulations and ensure that they work in actual robots with minimal support.
  • Hands on experience processing for at least one or more of the automation technology processes (Spot Welding, Arc Welding, Sealer/Dispense, Riveting, Palletization, Robotic Material, Handling, Paint…)
  • Ability to create well-written, concise technical reports discussing project results as well as create professional documents/videos from simulations that illustrate concepts.
  • Knowledge of Microsoft Office tools (Word, Excel, PowerPoint…) or equivalent tools for word processing, calculation, presentation

Behavioral Competencies:

  • Leadership and site support experience
  • Identifies and analyses information to make decisions and solve problems.

Software Required:

  • Process Simulate (Siemens) NX & AutoCAD Microsoft (Excel)