Process Simulate Designer / Operator for GM Body Shop Tooling of Body-In-White Assembly ... Feasibility study and process engineering * Define the Robotics and Human operation in the 3D ...
Process Simulate Designer / Operator for GM Body Shop Tooling of Body-In-White Assembly ... Feasibility study and process engineering * Define the Robotics and Human operation in the 3D ...
Our Engineering team is where bold ideas meet rigorous execution, building machines that are as ... Correlate simulation results with physical test data to ensure alignment between virtual and real ...
Our Engineering team is where bold ideas meet rigorous execution, building machines that are as ... Correlate simulation results with physical test data to ensure alignment between virtual and real ...
We are seeking a highly skilled and experienced Senior Powertrain 1D Simulation Engineer to lead and execute complex simulation projects using the GT-Suite software platform. In this role, you will ...
We are seeking a highly skilled and experienced Senior Powertrain 1D Simulation Engineer to lead and execute complex simulation projects using the GT-Suite software platform. In this role, you will ...
Our Engineering team is where bold ideas meet rigorous execution, building machines that are as ... Correlate simulation results with physical test data to ensure alignment between virtual and real ...
Our Engineering team is where bold ideas meet rigorous execution, building machines that are as ... Correlate simulation results with physical test data to ensure alignment between virtual and real ...
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Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...
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Southfield, MI · On-site
Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...
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Who You Are The Simulation Engineer will be responsible for robotic and system simulation services to the Process Engineering group. The ideal candidate is a strategic, problem-solving professional ...
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Who You Are The Simulation Engineer will be responsible for robotic and system simulation services to the Process Engineering group. The ideal candidate is a strategic, problem-solving professional ...
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Staff High Voltage System Design and Simulation Engineer
Allen Park, MI · On-site
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The engineer will join a multi-disciplined team of engineers who perform thermal and fluid flow simulations of varying complexity to drive the design of vehicles and powertrains. Key elements of the ...
The engineer will join a multi-disciplined team of engineers who perform thermal and fluid flow simulations of varying complexity to drive the design of vehicles and powertrains. Key elements of the ...
The engineer will join a multi-disciplined team of engineers who perform thermal and fluid flow simulations of varying complexity to drive the design of vehicles and powertrains. Key elements of the ...
The engineer will join a multi-disciplined team of engineers who perform thermal and fluid flow simulations of varying complexity to drive the design of vehicles and powertrains. Key elements of the ...
The Senior Simulation Engineer will provide technical guidance to design teams and serve as an integral member of the propulsion development organization. This role is responsible for utilizing ...
The Senior Simulation Engineer will provide technical guidance to design teams and serve as an integral member of the propulsion development organization. This role is responsible for utilizing ...
Support the component engineers and their suppliers in developing and verifying powerful component models. * Support the integration of the power net model into a vehicle simulation environment.
Support the component engineers and their suppliers in developing and verifying powerful component models. * Support the integration of the power net model into a vehicle simulation environment.
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The Core Modeling and Simulation team supports powertrain controls developers and calibrators with an ecosystem of advanced simulation tools used to validate modern control systems. The Core Modeling ...
Simulation Engineer information
See Rochester Hills, MI salary details
$35.9K - $48.6K
0% of jobs
$48.6K - $61.3K
0% of jobs
$61.3K - $73.9K
11% of jobs
$85.1K is the 25th percentile. Wages below this are outliers.
$73.9K - $86.6K
16% of jobs
$86.6K - $99.3K
16% of jobs
The median wage is $107.5K / yr.
$99.3K - $112K
11% of jobs
$112K - $124.6K
14% of jobs
$131.8K is the 75th percentile. Wages above this are outliers.
$124.6K - $137.3K
13% of jobs
$137.3K - $150K
4% of jobs
$150K - $162.7K
13% of jobs
$162.7K - $175.3K
2% of jobs
$35.9K
$113.6K
$175.3K
How much do simulation engineer jobs pay per year?
What engineers make $500,000 a year?
What do simulation engineers do?
How does a Simulation Engineer typically collaborate with cross-functional teams during a project?
What engineers make $300,000 a year?
What are the key skills and qualifications needed to thrive as a Simulation Engineer, and why are they important?
What are Simulation Engineers?
What Is a Simulation Engineer?
A simulation engineer works on complex engineering projects to create simulations for testing the performance of proposed solutions. In this career, your job duties include developing simulation approaches for testing the project, monitoring the simulation in the test environment, and analyzing the results of the test. The qualifications needed for a career as a simulation engineer include a bachelor's degree in engineering. However, some employers prefer a master's degree. You also need strong analytical skills and experience working with experimental projects.
What is the difference between Simulation Engineer vs Mechanical Design Engineer?
| Aspect | Simulation Engineer | Mechanical Design Engineer |
|---|---|---|
| Required Credentials | Bachelor's or Master's in Mechanical, Aerospace, or related fields; proficiency in simulation software | Bachelor's or Master's in Mechanical Engineering; CAD software skills |
| Work Environment | Design labs, simulation centers, R&D departments | Design offices, manufacturing facilities, prototyping labs |
| Industry Usage | Automotive, aerospace, electronics, manufacturing | Automotive, consumer products, machinery, aerospace |
| Common Search/Comparison | Simulation Engineer vs Mechanical Design Engineer |
The main difference between a Simulation Engineer and a Mechanical Design Engineer lies in their focus areas. Simulation Engineers specialize in creating and analyzing virtual models to predict product performance, while Mechanical Design Engineers focus on designing and developing physical components and systems. Both roles often collaborate but serve distinct functions within engineering projects.
What engineers make $200,000 a year?

Job description
Mechanical Designer for Process Simulation - GM (BIW Tooling Fixture)
Required Skills:
- Process Simulate Designer / Operator for GM Body Shop Tooling of Body-In-White Assembly
- Approximately 4 to 5+ years of experience and some type of formal simulation program
- Ability to travel (5-20%) for project needs, may be required for technical support
- Proficient in Siemens Process Simulation Software as an Operator/Designer
- Strong understanding of Mechanical Design tooling fixture of BIW systems. Knowledge of auto assembly strategies (i.e. part flow within an assembly plant / body shop).
Main areas of responsibilities:
- Feasibility study and process engineering
- Define the Robotics and Human operation in the 3D environment.
- Equipment selection (robots, conveyors, tool, etc.) & placement of equipment.
- Tool validation to check feasibility.
- Develop 3D layout for the robotic simulation.
- Develop reach studies and paths with customer required spec/attributes.
- Preparing 3D models using CAD software
- Develop kinematics of 3D models and weld guns
- Weld/Joint distribution, gun selection, gun sectioning
- Technology process path distribution (sealing, arc weld…)
- Validation of processes in work cells / stations
- Simulate robot moves to verify cycle time, reachability, and feasibility.
- Ensure compliance with safety and ergonomic regulations.
- Whole sim cell cycle time, verified with RSC and correct tooling / controls sequence.
- Develop off-line complete robot programs with multiple robot brands (KUKA, ABB, Comau, Fanuc…).
- Validate the cycle time of each station/line. Optimize robot programs and find solutions in case of cycle time issues.
- Development of robot OLP’s to verify reachability of all process and service position.
- Develop robot programs using teach pendant of the major robot brands.
- Download a complete offline robot program in native robot language.
- Configure Robot Controller Simulation (RCS) in the simulation software.
- Validate the cycle time defined in the cycle diagrams.
- Generate a precise evaluation of the cycle time through a detailed cycle simulation.
- Optimize weld distribution to improve the cycle time.
- Apply robot signal logic with SW
Skills:
- Interacting with stakeholder (Customers, System Engineer, project team) to get project input details.
- Development according to customer prescribed documentation and specification.
- Support reviews with customer.
- Development of technical documentation for the projects executed.
- Run Swept Volumes for Robot per customer requirements.
- Verify the feasibility of solutions and processes. Find and solve issues before the manufacturing phase.
Knowledge & Skills:
- Feasibility study
- Line layout planning
- Basics of robot application
- Safety standards customer, OSHA, NIOSH
- Good understanding of IO, transfer of information between Robot and PLC
- Mechanical understanding of industrial equipment and machinery
- Demonstrated ability to solve engineering problems.
- Good understanding of robot program flow and basic programming theories and languages
- Experience in at least one of the major 3D Modeling tools (NX, Catia, Solidworks, others…) and the ability to quickly self-learn any of the remaining.
- Experience in at least one of the major 3D Simulation tools (Process Simulate, Delmia, RobCAD, others…) and the ability to quickly self-learn any of the remaining. Proficient with at least one or more of major product/brand (ABB, KUKA, Comau, Fanuc, Motoman, Kawasaki, other…).
- May be required to retrieve backups from production robots and extract relevant information or upload programs to simulation tools with minimal support. Required to develop OLP programs from simulations and ensure that they work in actual robots with minimal support.
- Hands on experience processing for at least one or more of the automation technology processes (Spot Welding, Arc Welding, Sealer/Dispense, Riveting, Palletization, Robotic Material, Handling, Paint…)
- Ability to create well-written, concise technical reports discussing project results as well as create professional documents/videos from simulations that illustrate concepts.
- Knowledge of Microsoft Office tools (Word, Excel, PowerPoint…) or equivalent tools for word processing, calculation, presentation
Behavioral Competencies:
- Leadership and site support experience
- Identifies and analyses information to make decisions and solve problems.
Software Required:
- Process Simulate (Siemens) NX & AutoCAD Microsoft (Excel)