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Setup Operator Jobs in Chicago, IL (NOW HIRING)

Labor Solutions, LLC

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Machine Set-Up Operator

Addison, IL · On-site

$25 - $28/hr

This position is responsible for setting up, adjusting, and operating fabrication machinery used in ... CNC setup experience * MIG/TIG welding knowledge * Experience in custom fabrication environments

W3Global Inc.

CNC Machine Operators

Morton Grove, IL · On-site

$25 - $38/hr

CNC Setup Operator - Set up and operate CNC lathes and milling machines. * CNC Setup & Programmer - Program, set up, and operate CNC lathes and milling machines. Compensation * Pay: $25-$38 per hour ...

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All JobsSetup Operator JobsSetup Operator Jobs in Chicago, IL

Setup Operator information

See Chicago, IL salary details

$15

$20

$27

How much do setup operator jobs pay per hour?

As of Aug 8, 2026, the average hourly pay for setup operator in Chicago, IL is $20.51, according to ZipRecruiter salary data. Most workers in this role earn between $17.36 and $22.55 per hour, depending on experience, location, and employer.

What is a setup operator?

A Setup Operator is a skilled worker responsible for preparing, configuring, and adjusting machinery or equipment for production runs in manufacturing environments. They ensure that machines are set up according to specific job requirements, including selecting tools, calibrating settings, and running test cycles to verify proper operation. Setup Operators also troubleshoot issues, perform minor maintenance, and may assist with quality checks to ensure products meet standards. Their role is crucial for efficient production and minimizing downtime.

What is the difference between Setup Operator vs Machine Operator?

AspectSetup OperatorMachine Operator
Primary RolePrepares and sets up machinery for production runsOperates and monitors machinery during production
CredentialsTypically requires technical training or certifications in equipment setupRequires operational training, sometimes certifications depending on machinery
Work EnvironmentWork in manufacturing or production facilities, often in a setup or changeover phaseWork in manufacturing lines, focusing on continuous operation
Industry UsageCommon in industries with complex machinery setups like plastics, metal, or electronicsWidespread across manufacturing sectors for ongoing production

While both Setup Operators and Machine Operators work in manufacturing environments, Setup Operators focus on preparing and configuring equipment before production, requiring specialized setup skills. Machine Operators handle the day-to-day operation of machinery, ensuring smooth production flow. Understanding these roles helps in choosing the right career path or job search focus.

What does a setup operator do?

A setup operator prepares machinery, tools, and equipment for production runs by installing, adjusting, and testing components to ensure proper operation. They follow technical instructions, use measurement tools, and may troubleshoot issues to maintain efficient workflow. This role often requires attention to detail and knowledge of safety procedures.

What are some common challenges faced by setup operators during equipment changeovers, and how can they be addressed?

Setup Operators often encounter challenges such as tight production schedules, varying equipment specifications, and ensuring precision during machinery changeovers. These tasks require attention to detail and strong problem-solving skills to minimize downtime and maintain product quality. Effective communication with maintenance teams and line supervisors is crucial to quickly resolve mechanical or technical issues. Regular training and familiarity with Standard Operating Procedures (SOPs) can also help Setup Operators manage these challenges efficiently.

What are the key skills and qualifications needed to thrive as a setup operator?

To thrive as a Setup Operator, you need mechanical aptitude, attention to detail, and experience with manufacturing processes, often supported by a high school diploma or technical training. Proficiency with CNC machines, calibration tools, and quality inspection systems is typically required. Strong problem-solving skills, teamwork, and the ability to follow precise instructions make someone stand out in this role. These skills ensure efficient machine setup, minimize downtime, and maintain product quality and safety standards.
Setup Operator jobs near you
Infographic showing various Setup Operator job openings in Chicago, IL as of July 2026, with employment types broken down into 65% Full Time, 30% Part Time, 1% Temporary, 2% Contract, and 2% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $42,651 per year, or $20.5 per hour.

HIGHLY SKILLED 1st Shift - CNC Mill Setup Operator (6A-2:30P)

HELIOS TECHNOLOGIES INC

Buffalo Grove, IL • On-site

$28 - $35/hr

Other

Medical, Dental, Vision, Retirement

Re-posted 3 days ago

Job description

Incentives:
401K: 100% Matching 6%
Tuition Reimbursement: 100% of In-State Accredited Approved Program
Health, Dental, and Vision: Extremely affordable and market leading health benefits.
ESPP (Employee Stock Purchase Plan): 15% discount on purchased stock at the lowest price of the quarter.
Job Summary:
The CNC Mill Setup/Operator is responsible for the setup, operation, and maintenance of CNC milling machines. The role involves reading and interpreting blueprints, programming CNC machines, setting tooling, and inspecting machined parts to ensure they meet specifications. This individual plays a crucial role in ensuring production runs smoothly and efficiently while maintaining a high standard of quality.
Required Skills/Abilities:
  • 3 years experience performing complex Milling setups for Aerospace/Medical industries
  • +/- .0001 (one tenth) tolerance experience required
  • Proficient in using precision measuring instruments (calipers, micrometers, height gauges, etc.).
  • Basic knowledge of CNC programming (G-code, M-code).
  • Ability to read and interpret blueprints, schematics, and mechanical drawings.
  • Strong problem-solving skills with attention to detail.
  • Ability to work independently or as part of a team.

Duties/Responsibilities:
Machine Setup:
  • Prepare CNC mills for production runs by loading tools, securing workpieces, and setting machine parameters.
  • Read and interpret technical drawings, blueprints, and engineering documentation to understand the required specifications.
  • Install, align, and secure fixtures, tooling, and workpieces using precision measuring instruments.
  • Conduct initial machine setups and make necessary adjustments to ensure correct machine operation.

Operation and Monitoring:
  • Operate CNC milling machines to machine parts according to specifications.
  • Monitor machine operations to detect malfunctions or out-of-tolerance machining and adjust machines as necessary.
  • Perform basic troubleshooting of equipment issues and collaborate with maintenance staff for repairs.
  • Operate various other machines or manual tools as needed during production.

Quality Control:
  • Inspect finished parts using precision measuring tools (e.g., calipers, micrometers, and gauges) to ensure accuracy and conformance to specifications.
  • Perform first-article inspections and in-process inspections during production.
  • Ensure that machined parts meet tolerances, surface finish, and dimensional requirements specified in the blueprints.

Program Adjustments:
  • Input or modify CNC programs for specific part production.
  • Adjust machine offsets and tool paths as required for optimal performance and precision.
  • Collaborate with engineers or programmers to optimize CNC programming and improve production efficiency.

Documentation and Reporting:
  • Maintain accurate records of production, machine settings, and adjustments made during the machining process.
  • Log completed work and any discrepancies or defects found during production.
  • Follow established safety protocols and maintain a clean and organized workspace.

Education and Experience:
  • High school diploma or equivalent.
  • Technical certifications or vocational training in CNC machining or manufacturing preferred.
  • Minimum 2-3 years of experience as a CNC Setup Operator.
  • Familiarity with G-code programming and interpreting technical drawings/blueprints.

Physical Requirements:
While performing the duties of this job, the employee is regularly required to stand, walk, use hands and fingers, feel/reach with hands/arms, talk, and hear.
The employee frequently is required to sit and walk. The employee is occasionally required to bend and stop, push and pull, reach above shoulder level, kneel, squat, or crouch. The employee must occasionally lift and/or move up to 70 pounds. Specific vision abilities required by this job to include close vision, distance vision, peripheral vision, depth perception, and the ability to adjust focus.
While performing the duties of this job, the employee is exposed to moving mechanical parts and fumes or airborne particles. The noise level in the work environment is usually moderate.

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