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Setup Operator Jobs in Chicago, IL (NOW HIRING)

Aerotek

CNC Setup Operator

Morton Grove, IL

$56K - $72K/yr

CNC Setup Operator Join our team as a CNC Setup Operator where you will set up and operate CNC lathes and mills, primarily using Mazak, Haas, or similar CNC equipment. You will be responsible for ...

Custom Cylinders, Inc

CNC Setup Machinist

Cary, IL · On-site

$25 - $35/hr

Custom Cylinders, Inc. is seeking a CNC Setup/Operator to work with an experienced team in a dynamic and action-oriented Continuous Improvement environment. This position will be responsible for the ...

Calisota Parts LLC

Punch Press Operator

Frankfort, IL · On-site

$21 - $25/hr

Punch Press Setup Operator Calisota Parts is seeking an experienced Punch Press Setup Operator to join our growing manufacturing team. This position is responsible for setting up, operating, and ...

Confidential

CNC Setup Operator 4 & 5 Axis

Glenview, IL

$20 - $40/hr

CNC Setup Operators - Shift Schedule: Monday - Friday, 7:00 AM - 3:30 PM * Current schedule is 6:30 AM - 4:30 PM & most employees work 9-11-hour days - Saturdays are possible but extremely rare - 15 ...

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All JobsSetup Operator JobsSetup Operator Jobs in Chicago, IL

Setup Operator information

See Chicago, IL salary details

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How much do setup operator jobs pay per hour?

As of Jul 13, 2026, the average hourly pay for setup operator in Chicago, IL is $20.51, according to ZipRecruiter salary data. Most workers in this role earn between $17.36 and $22.55 per hour, depending on experience, location, and employer.

Is CNC in high demand?

CNC (Computer Numerical Control) operators are in high demand due to the manufacturing industry's need for precision machining and automation. Skilled operators with knowledge of CAD/CAM software and machine maintenance are especially sought after, as many factories seek to improve efficiency and reduce labor costs.

What is a Setup Operator?

A Setup Operator is a skilled worker responsible for preparing, configuring, and adjusting machinery or equipment for production runs in manufacturing environments. They ensure that machines are set up according to specific job requirements, including selecting tools, calibrating settings, and running test cycles to verify proper operation. Setup Operators also troubleshoot issues, perform minor maintenance, and may assist with quality checks to ensure products meet standards. Their role is crucial for efficient production and minimizing downtime.

Which operator job pays the most?

Among setup operator roles, those in specialized industries such as aerospace, oil and gas, or manufacturing tend to offer higher salaries, especially for experienced operators with certifications and technical skills. Senior or lead setup operators with extensive experience and advanced training can earn higher wages compared to entry-level positions.

What is the difference between Setup Operator vs Machine Operator?

AspectSetup OperatorMachine Operator
Primary RolePrepares and sets up machinery for production runsOperates and monitors machinery during production
CredentialsTypically requires technical training or certifications in equipment setupRequires operational training, sometimes certifications depending on machinery
Work EnvironmentWork in manufacturing or production facilities, often in a setup or changeover phaseWork in manufacturing lines, focusing on continuous operation
Industry UsageCommon in industries with complex machinery setups like plastics, metal, or electronicsWidespread across manufacturing sectors for ongoing production

While both Setup Operators and Machine Operators work in manufacturing environments, Setup Operators focus on preparing and configuring equipment before production, requiring specialized setup skills. Machine Operators handle the day-to-day operation of machinery, ensuring smooth production flow. Understanding these roles helps in choosing the right career path or job search focus.

What does a setup operator do?

A setup operator prepares and configures machinery, equipment, or production lines before operation. They ensure tools are properly calibrated, safety protocols are followed, and setups are completed efficiently to facilitate smooth manufacturing processes.

What jobs make $500,000 a year?

In general, high-paying jobs that can reach or exceed $500,000 annually include specialized roles such as senior corporate executives, surgeons, anesthesiologists, and certain technology executives. These positions often require advanced education, extensive experience, and leadership responsibilities, and may involve bonuses, stock options, or profit sharing. Compensation varies based on industry, location, and individual performance.

What are some common challenges faced by Setup Operators during equipment changeovers, and how can they be addressed?

Setup Operators often encounter challenges such as tight production schedules, varying equipment specifications, and ensuring precision during machinery changeovers. These tasks require attention to detail and strong problem-solving skills to minimize downtime and maintain product quality. Effective communication with maintenance teams and line supervisors is crucial to quickly resolve mechanical or technical issues. Regular training and familiarity with Standard Operating Procedures (SOPs) can also help Setup Operators manage these challenges efficiently.

What are the key skills and qualifications needed to thrive as a Setup Operator, and why are they important?

To thrive as a Setup Operator, you need mechanical aptitude, attention to detail, and experience with manufacturing processes, often supported by a high school diploma or technical training. Proficiency with CNC machines, calibration tools, and quality inspection systems is typically required. Strong problem-solving skills, teamwork, and the ability to follow precise instructions make someone stand out in this role. These skills ensure efficient machine setup, minimize downtime, and maintain product quality and safety standards.
Setup Operator jobs near you
Infographic showing various Setup Operator job openings in Chicago, IL as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $42,651 per year, or $20.5 per hour.

Cold Headed Fastener Header Setup Operator

Technical People

Elk Grove Village, IL • On-site

$85K/yr

Full-time

Re-posted 18 days ago

Job description

Cold Headed Fastener Header Setup Operator
Elk Grove Village, IL
Our client is hiring a Cold Headed Fastener Header Setup Operator!
Responsibilities of the Cold Headed Fastener Header Setup Operator
  • Monitor the cold heading machines including the setup and proper sequencing of progressions, lubrication and perform record keeping as needed,
  • Select, install and adjust threading die, die cutters, chamfering tools, feed grips, pressure tripping mechanisms, cams, gears and pulleys.
  • Layout or be trained for tooling progressions for up to 6 die, 6 blow cold headers such as Formax headers or other brands.
  • Grind and modify thread roll dies if required and oil and clean the headers as necessary.
  • Familiarity with headers such as Formax FX33's (3/8" with 3 stations), FX32's (3/8" with 2 stations), FX45, FX44, FX53, FX54, FX55 or other brands other than Formax is a plus.
  • Verify dimensions of the workpieces per print specifications.

Requirements of the Cold Headed Fastener Header Setup Operator
  • High School diploma or equivalent
  • One or more years of full-time experience with the setting up of cold headed fastener headers is required
  • Experience is preferred
  • Excellent benefits and growth potential!

Compensation for the Cold Headed Fastener Header Setup Operator
The targeted annual starting salary for this position ranges from $20.00 per hour to $41.00 per hour depending on experience.

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