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Sensor Engineer Jobs in Illinois (NOW HIRING)

Manufacturing Engineer-Controls

Sycamore, IL · On-site

$81K - $95K/yr

PLC, robot, and sensor programming experience * Working knowledge of Lean Manufacturing, Continuous Improvement, and Six Sigma * Experience with facility layout, process design, PFMEA, and DOE

Sr Embedded Engineer

Aurora, IL · Hybrid

$99K - $135K/yr

We are seeking a highly skilled and experienced Senior Embedded Firmware Engineer to development of sensor applications. In this role, you will be responsible for designing, implementing, and ...

Sr Embedded Engineer

Aurora, IL · On-site

$99K - $135K/yr

We are seeking a highly skilled and experienced Senior Embedded Firmware Engineer to development of sensor applications. In this role, you will be responsible for designing, implementing, and ...

We are recruiting for a Staff Quantum Sensor Physicist to help translate customer needs into ... Works with electrical, mechanical, software, firmware, vacuum, laser, and controls engineering ...

You will work with plant-floor systems, PLCs, IoT/sensor data, ERP platforms, and analytics tools ... Partner cross-functionally with Operations, Manufacturing, IT, Engineering, and R&D teams to drive ...

Robotics Tutor

Normal, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Lake Forest, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

As an AI & Machine Learning Engineer, you will design, build, and deploy intelligent systems for ... using sensor data to anticipate equipment failures • Implement anomaly detection for real-time ...

Robotics Tutor

Oak Lawn, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Naperville, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Champaign, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Dekalb, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Chicago, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Wheaton, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Highland Park, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

Robotics Tutor

Buffalo Grove, IL · Remote

$18 - $40/hr

Skilled at teaching robot design, sensor programming, and autonomous behavior development. Guides students through building mechanical structures, wiring electronic circuits, programming ...

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Showing results 1-20

Sensor Engineer information

See Illinois salary details

$42.6K

$103.1K

$168.1K

How much do sensor engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for sensor engineer in Illinois is $103,091.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,600.00 and $128,400.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a sensor engineer, and why are they important?

To thrive as a Sensor Engineer, you need a solid background in electronics, signal processing, and sensor technologies, usually supported by a degree in electrical engineering or a related field. Familiarity with CAD software, data acquisition systems, programming languages like C/C++, and relevant certifications such as Certified Measurement and Control Technician are highly valuable. Strong analytical thinking, problem-solving abilities, and effective teamwork set top performers apart in this field. These skills are crucial for designing reliable sensor systems, troubleshooting complex issues, and ensuring seamless integration into larger engineering projects.

What is a sensor engineer?

Sensor Engineers are professionals who design, develop, test, and maintain sensors and sensor systems used to detect and measure physical properties such as temperature, pressure, motion, or chemical composition. They work in various industries including automotive, aerospace, healthcare, and electronics to ensure sensors function accurately and reliably. Their responsibilities often include selecting materials, integrating sensors with electronic systems, troubleshooting issues, and optimizing sensor performance for specific applications.

What are some common challenges sensor engineers face when integrating new sensor technologies into existing systems?

Sensor Engineers often encounter challenges such as ensuring compatibility between new sensors and legacy hardware or software, managing data integrity amidst increased data streams, and addressing calibration or environmental factors that may impact sensor accuracy. Collaboration with cross-functional teams, including software developers and hardware engineers, is frequently required to troubleshoot integration issues and optimize system performance. Staying updated with rapidly evolving sensor technologies and industry standards is also essential for successful implementation.

What is the difference between Sensor Engineer vs Electronics Engineer?

AspectSensor EngineerElectronics Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or related fields; certifications varyBachelor's in Electrical Engineering or related fields; certifications vary
Work EnvironmentResearch labs, manufacturing facilities, R&D departmentsDesign firms, manufacturing plants, R&D departments
Industry UsageDeveloping and testing sensors for various applicationsDesigning electronic systems, circuit boards, and devices
Common Search/ComparisonSensor Engineer vs Electronics Engineer

Sensor Engineers focus on designing, developing, and testing sensors used in various industries, while Electronics Engineers work on designing electronic circuits and systems. Both roles require a background in electrical engineering and often collaborate in product development, but Sensor Engineers specialize in sensor technology specifically.

What job categories do people searching Sensor Engineer jobs in Illinois look for? The top searched job categories for Sensor Engineer jobs in Illinois are:
Infographic showing various Sensor Engineer job openings in Illinois as of July 2026, with employment types broken down into 92% Full Time, 5% Part Time, and 3% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $103,091 per year, or $49.6 per hour.

Manufacturing Engineer-Controls

Advastar, Inc

Sycamore, IL

$81K - $95K/yr

Full-time

Medical, Dental, Vision, Retirement

Posted 10 days ago


Job description

#jobalert | DIRECT PLACEMENT | MANUFACTURING ENGINEER-CONTROLS | Sycamore, IL area

A century-plus manufacturer of large-scale industrial storage and containment equipment is hiring a Manufacturing Engineer – Controls for its Illinois facility. This is a senior, hands-on role: you'll own the automation and controls side of a fabrication and assembly operation that runs stamping presses, punch presses, fiber lasers, conveyance systems, and robotic equipment. You'll write and troubleshoot PLC code, redesign electrical schematics for machine modifications, and run capital projects from concept through installation. The team is lean enough that your work is visible plant-wide, and the parent organization has manufacturing sites across North America and Europe — for a candidate who wants ownership now with a path to bigger scope later.

  • Anticipated $115,000–$145,000, based on experience
  • Benefits include: Health, Vision, Dental, 401K w/ match

Overview

  • Own PLC, PMC, and TP program creation, editing, and troubleshooting across the plant floor
  • Redesign and modify electrical schematics for machine and equipment changes
  • Design, build, and document automation solutions and custom equipment
  • Develop and test tooling for work-holding, fixturing, and material handling
  • Run capital projects start to finish: layout, equipment selection, installation, commissioning
  • Improve existing manufacturing processes to cut cost and hold quality
  • Provide technical support to production and maintenance teams on new equipment
  • Train plant personnel on new processes and equipment

Preferred Skills/Experiences

  • Bachelor's degree in manufacturing engineering or mechanical engineering
  • 5+ years of manufacturing engineering experience designing equipment, tooling, and fixtures
  • Hands-on experience with CNC equipment, punch presses, fiber lasers, robots, PLCs, and welding
  • PLC, robot, and sensor programming experience
  • Working knowledge of Lean Manufacturing, Continuous Improvement, and Six Sigma
  • Experience with facility layout, process design, PFMEA, and DOE
  • Proficiency with AutoCAD and Microsoft Office
  • Exposure to MRP systems
  • Ability to communicate from shop floor to executive level
  • Ability to lead cross-functional teams to project completion
  • Ability to travel up to 10%

KEYWORDS: manufacturing engineer, controls engineer, PLC programming, PMC programming, TP programming, Allen-Bradley, Rockwell Automation, Siemens, electrical schematics, control panel design, fixture design, tooling design, CNC, punch press, fiber laser, robotics, robot programming, automation equipment, capital projects, process improvement, Lean Manufacturing, Six Sigma, DOE, PFMEA, AutoCAD, facility layout, DeKalb Illinois

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