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Senior Process Engineer Jobs in Lancaster, SC (NOW HIRING)

Process or product engineering experience or higher education related to Ni/Co-base superalloys and/or specialty steels. * Working knowledge of cast-wrought processing (i.e., conventional primary ...

ATI is seeking a technically driven and detail-oriented engineer to support and optimize our ... From troubleshooting non-conformances to advancing process capabilities through data analysis and ...

ATI is seeking a technically driven and detail-oriented engineer to support and optimize our ... From troubleshooting non-conformances to advancing process capabilities through data analysis and ...

Sr. Manufacturing Engineer

Monroe, NC ยท On-site

$120K - $130K/yr

Senior Manufacturing Engineer Monroe, NC (Relocation Assistance Available) An industry-leading ... Support process validation activities, change controls, and manufacturing documentation

Senior Software Engineer

Fort Mill, SC ยท Hybrid

$50 - $70/hr

Senior Systems Engineer Location: Fort Mill, SC Onsite Flexibility: Hybrid 3 days a week onsite ... Utilize PostgreSQL Aurora, queues, and elastic search to improve data processing and search ...

Senior Data Engineer

Fort Mill, SC ยท On-site

$60 - $65/hr

We are seeking a skilled Sr Data Engineer to design, develop, and maintain scalable data pipelines and ETL processes using AWS Glue. * This role involves collaboration with data engineers, analysts ...

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Senior Process Engineer information

See Lancaster, SC salary details

$64K

$103.3K

$145.4K

How much do senior process engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for senior process engineer in Lancaster, SC is $103,295.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,700.00 and $114,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Lancaster, SC? The most popular types of Process Engineer jobs in Lancaster, SC are:
What job categories do people searching Senior Process Engineer jobs in Lancaster, SC look for? The top searched job categories for Senior Process Engineer jobs in Lancaster, SC are:
What cities near Lancaster, SC are hiring for Senior Process Engineer jobs? Cities near Lancaster, SC with the most Senior Process Engineer job openings:
Engineer II (Conversion Process Engineer)

Engineer II (Conversion Process Engineer)

ATI

Monroe, NC โ€ข On-site

Full-time

Posted 21 days ago


Job description

Proven to Perform.
From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.

We're seeking a Process Engineer in a pivotal role within our Technology department based in Monroe, NC. You'll be primarily responsible for leading and optimizing hot working processes across various stages of production for Nickel, Titanium, and Specialty Steel alloy products. The successful candidate will leverage their expertise in Metallurgical or Materials Science & Engineering to enhance process efficiency, product quality, and safety while supporting the development and standardization of new and existing products and processes.

Other Responsibilities:

  • Technical lead for various post-melt processes including open-die press forging, GFM radial forging, and hot rolling of Nickel, Titanium, and Specialty Steel alloy products.
  • Develop and maintain metallurgical and operational expertise in thermo-mechanical processing of Nickel, Titanium, and Specialty Steel alloys, and impact on material properties.
  • Lead and support programs to continuously improve process yields, cost, cycle time, as well as resolve process-related non-conformances.
  • Collaborate with Operations, Maintenance, and Quality personnel to develop improvements to manufacturing processes and standards (KCCs) that enhance safety in the workplace, equipment performance, and product quality.
  • Lead and support team-based continuous improvement activities including risk assessments, 5-why problem solving, CEDAC, process mapping, process audits, and standard work.
  • Support internal/external customers by analyzing thermo-mechanical processing data to associate process parameters and material quality.
  • Support Product Engineering and R&D in the development, evaluation and standardization of new products and processes.
  • Apply thermal/deformation modeling to evaluate and improve products and processes.
  • Provide technical support during customer audits.