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Senior Process Engineer Jobs in Lancaster, KY (NOW HIRING)

The Sr. Test Engineer is a senior technical leader responsible for driving test strategy, design ... Drive automation, standardization, and digitalization of test processes. * Evaluate and implement ...

Senior Engineer

Lexington, KY ยท On-site

$91K - $126K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

The Lexington office is seeking a Senior Engineer to lead, manage, execute, and provide technical support on a variety of challenging geotechnical and interdisciplinary infrastructure projects.

Senior Engineer

Lexington, KY ยท On-site

$91K - $126K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

The Lexington office is seeking a Senior Engineer to lead, manage, execute, and provide technical support on a variety of challenging geotechnical and interdisciplinary infrastructure projects.

Senior Dam Safety Engineer

Lexington, KY ยท On-site

$135K - $215K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

Candidate will serve as a Senior Dam Safety Engineer. Major focus areas for the role include: * Manage, execute, and provide technical support, in a team setting and on a variety of challenging ...

Senior Dam Safety Engineer

Lexington, KY ยท On-site +1

$135K - $215K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

Candidate will serve as a Senior Dam Safety Engineer. Major focus areas for the role include: * Manage, execute, and provide technical support, in a team setting and on a variety of challenging ...

Senior Traffic Engineer

Lexington, KY ยท On-site

$110 - $150/hr

  • Medical

  • Vision

  • Life

  • Retirement

  • PTO

Position Senior Traffic Engineer Location: Lexington, KY Job Id: 2473 # of Openings: 1 Senior ... Technical oversight : managing the traffic signal and control design process planning, analyzing ...

Senior Electrical Engineer

Lexington, KY ยท On-site

$106K - $139K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As a Senior Electrical Engineer, you'll lead the design and coordination of electrical systems that ... The company specializes in designing, fabricating, and installing complex HVAC, process piping, and ...

Sr. Controls Engineer

Harrodsburg, KY ยท On-site

$76K - $101K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Purpose As a Senior Controls Engineer within Corning's Mobile Consumer Electronics Division ... Working closely with process, quality, metrology, and manufacturing teams, you will drive ...

Sr. Controls Engineer

Harrodsburg, KY

$76K - $101K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Purpose As a Senior Controls Engineer within Corning's Mobile Consumer Electronics Division ... Working closely with process, quality, metrology, and manufacturing teams, you will drive ...

The Senior ICT Test Engineer serves as a key technical leader responsible for defining and ... Drive automation, standardization, and digitalization of test processes. * Evaluate and implement ...

Sr. Controls Engineer

Harrodsburg, KY ยท On-site

$76K - $101K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Role Purpose As a Senior Controls Engineer within Corning's Mobile Consumer Electronics Division ... Working closely with process, quality, metrology, and manufacturing teams, you will drive ...

The Senior ICT Test Engineer serves as a key technical leader responsible for defining and ... Drive automation, standardization, and digitalization of test processes. * Evaluate and implement ...

Sr. Mechanical Engineer

Lexington, KY ยท Hybrid

$109K - $192K/yr

The Sr. Mechanical Engineer is responsible for supporting Product & Process Quality Assurance (PPQA) through the planning, execution, and qualification of engineering changes, leadership of System ...

Astemo Americas, Inc. is seeking a Senior Supplier Quality Engineer to join its team in Harrodsburg ... Performs benchmarking and other forms of advanced analysis to ensure specified processes capability ...

Astemo Americas, Inc. is seeking a Senior Supplier Quality Engineer to join its team in Harrodsburg ... Performs benchmarking and other forms of advanced analysis to ensure specified processes capability ...

Showing results 21-40

Senior Process Engineer information

See Lancaster, KY salary details

$62.9K

$101.5K

$142.9K

How much do senior process engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for senior process engineer in Lancaster, KY is $101,519.00, according to ZipRecruiter salary data. Most workers in this role earn between $87,200.00 and $112,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What cities near Lancaster, KY are hiring for Senior Process Engineer jobs? Cities near Lancaster, KY with the most Senior Process Engineer job openings:

Sr. Test Engineer

Astemo Ltd

Harrodsburg, KY โ€ข On-site

Full-time

Re-posted 10 days ago


Job description

Company Name:
ASTEMO AMERICAS, INC.
Job Family:
Engineering
Job Description:
General Description:
Astemo is a leading manufacturer of vehicle engine management systems and transmission control systems with facilities around the globe employing approximately 90,000 employees and is focused on exceeding customer expectations while being a responsible corporate citizen. Our Astemo facility in Kentucky manufactures automotive electronic control units for both under hood and in cabin applications incorporating a highly advanced manufacturing process utilizing robotics handling and fully automated assembly and test systems.
Come join our growing organization and you'll find yourself part of a goal-oriented team, working in a fast-paced, inter-functional environment full of professional challenges and opportunities. If you're a highly motivated self-starter who brings leadership and enthusiasm to everything you do, then join Astemo and participate in the advancement of automotive electronics manufacturing.
In addition to the many technical challenges, you will also enjoy one of the best and affordable benefit packages in the industry.
Position Summary:
The Sr. Test Engineer is a senior technical leader responsible for driving test strategy, design, development, and continuous improvement of electronic product testing within the manufacturing plant. This role ensures that all electronic assemblies and finished products meet quality, reliability, and customer requirements through robust test systems, processes, and methodologies. The Sr. Test Engineer will also mentor junior engineers, collaborate cross-functionally with design and manufacturing teams, and provide expertise in troubleshooting and failure analysis.
Job Responsibilities:
Test Development & Implementation
  • Design, develop, and validate automated and manual test systems for electronic assemblies and finished products.
  • Create test procedures, test fixtures, and software to support production requirements.
  • Implement Design for Test (DFT) strategies in collaboration with product development teams.

Manufacturing Support
  • Provide technical leadership in solving complex test and product-related issues on the production floor.
  • Analyze test data, identify failure trends, and drive corrective and preventive actions.
  • Ensure test equipment uptime and compliance with calibration and maintenance schedules.

Continuous Improvement
  • Responsible for the First Pass Yield metrc.
  • Lead initiatives to optimize test efficiency, reduce cycle times, and improve test coverage.
  • Drive automation, standardization, and digitalization of test processes.
  • Evaluate and implement new test technologies to enhance manufacturing capability.

Leadership & Mentoring:
  • Act as a technical mentor to junior test engineers and technicians.
  • Provide guidance on troubleshooting methodologies, best practices, and problem-solving.
  • Collaborate with cross-functional teams including design, quality, and operations.

Minimum Qualifications:
  • Bachelor's or Master's degree in Electronics / Electrical Engineering or a related field.
  • Overall understanding of the entire test process and the tradeoffs of the various test methods
  • Experience 6+ years in electronic testing within a high-volume electronics manufacturing environment.
  • Demonstrates participative management in problem solving.
  • Possess strong time management skills to simultaneously manage multiple projects.

Preferred Qualifications:
  • Programming languages: Python, .NET, LabVIEW.
  • Test Sequencers: TestStand, Test Exec.
  • Experience in Electronic circuit design and circuit debugging.
  • Prior engineering experience in automotive / manufacturing environment. Strong computer skills. Ability to manage projects in a team environment.
  • Possess strong initiative to complete project tasks on-time and in-budget.
  • Possess strong communication skills to effectively communicate with cross functional teams.
  • Available to travel globally as required to support machine design and validation, customer/supplier/group company support, etc.

Equal Opportunity Employer (EOE) - Qualified applicants will receive consideration without regard to their race, color, religion, sex, sexual orientation, gender, identity, disability, protected veteran status and national origin.
At Astemo, we're challenging the status quo with the power of diversity, inclusion, and collaboration. Our goal is to build an inclusive work environment that celebrates the differences of our employees. We want to ensure that every employee feels valued, respected and empowered. We don't just accept difference-we celebrate it, we support it, and we thrive on it for the benefit of our employees, our products, and our community. Astemo is proud to be an equal opportunity employer.
If you need a reasonable accommodation to apply for a job at Astemo, please send the nature of the request and contact information to am-jobs@hitachiastemo.com when applying for the position.