ZipRecruiter

Log In

1

Senior Process Development Engineer Jobs in Salt Lake City, UT

Wood Plc

Senior Process Engineer

Sandy, UT · On-site

$98K - $127K/yr

Overview / Responsibilities Wood is currently seeking a Senior Process Engineer to join our ... Assists in the development and tracking of progress reporting and staffing plans on projects ...

Sterling Engineering Inc.

Sr. Process Engineer

Salt Lake City, UT · On-site

$110K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Senior Manufacturing Engineer (Sustaining Engineering) Location: Salt Lake City, Utah Compensation ... development. Instead, the team is looking for a strong mid-career engineer who can support ...

FLSmidth & Co. A/S

Sr. Process Engineer

Midvale, UT · On-site

$98K - $126K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

Lead the development of process engineering deliverables, including P&IDs, PFDs, material and energy balances, equipment lists, control philosophies, functional specifications, and related project ...

FLSmidth, Inc.

Sr. Process Engineer

Salt Lake City, UT · On-site

$100K - $130K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

Lead the development of process engineering deliverables, including P&IDs, PFDs, material and energy balances, equipment lists, control philosophies, functional specifications, and related project ...

Dennis Group

Senior Process-Project Engineer

Salt Lake City, UT · On-site

$100K - $130K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Engineers work in every aspect of a project - controls, packaging, mechanical, electrical ... Assisting project management with the development of project scope, budget and schedule for all ...

Dennis Group

Senior Process-Project Engineer

Salt Lake City, UT · On-site

$100K - $130K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... development of project scope, budget and schedule for all process related work Helping to ... by senior engineers to verify corrections Compile information for client presentations, shop ...

Carlisle Companies, Inc.

Sr R&D Process Engineer

Tooele, UT · On-site

$97K - $126K/yr

We are seeking a Senior R&D Process Engineer and play a key role in advancing our polyiso insulation manufacturing operations. In this senior technical leadership position, you'll lead complex ...

next page

Showing results 1-20

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Salt Lake City, UT

Senior Process Development Engineer information

See Salt Lake City, UT salary details

$72.6K

$117.2K

$165K

How much do senior process development engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for senior process development engineer in Salt Lake City, UT is $117,205.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,600.00 and $130,200.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Salt Lake City, UT?

For Senior Process Development Engineer jobs in Salt Lake City, UT, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Salt Lake City, UT look for?

The top searched job categories for Senior Process Development Engineer jobs in Salt Lake City, UT are:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Salt Lake City, UT as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $117,205 per year, or $56.3 per hour.

Principal Process Development Engineer - Extrusion

PPC INDUSTRIES INC

Sandy, UT • On-site

$180 - $240/hr

Other

Posted 4 days ago

Job description

Position SummaryWe are seeking an industry-leading extrusion expert to serve as a Principal Process Development Engineer (PPDE) and Subject Matter Expert (SME) for extrusion technologies across our manufacturing sites. This role will be responsible for establishing and institutionalizing best-in-class process development standards, guidelines, and technical frameworks for a wide range of extrusion processes used in medical device manufacturing.The ideal candidate will bring deep technical expertise, a track record of innovation, and the ability to elevate organizational capability through knowledge-based process development, standardization, and cross-site collaboration.Key ResponsibilitiesTechnical Leadership & SME RoleServe as the enterprise-wide technical authority on extrusion processes (e.g., single-lumen, multi-lumen, co-extrusion, and micro-extrusion).Provide expert guidance in solving complex process challenges, including material behavior, tooling design, and process optimization.Lead root cause investigations and corrective actions for critical extrusion-related issues.Process Development Standards & FrameworksDevelop and deploy standardized process development methodologies aligned with scientific/knowledge-based engineering principles.Establish process characterization protocols, DOE, and validation approaches (IQ/OQ/PQ).Create design guidelines for tooling, die design, and downstream equipment integration.Define critical process parameters (CPPs) and control strategies.Technology Development & InnovationIdentify and drive adoption of advanced extrusion technologies, including micro-extrusion and multi-material extrusion.Lead feasibility studies for new materials (e.g., implantable polymers such as PEEK, TPU, PCU).Evaluate and recommend new equipment, automation, and digital process monitoring solutions.Cross-Functional & Cross-Site CollaborationPartner with Product Development, Operations, Quality, and Application Development teams.Ensure smooth technology transfer from development to production across sites.Standardize best practices across extrusion plants to ensure consistency and scalability.Capability Building & MentorshipMentor Process Development Engineers and Technicians in extrusion science and engineering.Develop and deliver training programs and technical documentation.Build organizational competency in extrusion process development and validation.Quality & ComplianceEnsure all processes meet regulatory requirements (FDA, ISO 13485) and internal quality standards.Support validation strategies for Class II and Class III medical device components.Integrate SPC, digital quality systems, and Industry 4.0 tools (IIoT) into extrusion processes.EducationBachelor’s degree in Plastics Engineering or Polymer Engineering or Mechanical Engineering (M.S, Ph.D. preferred)Experience15+ years of hands-on experience in extrusion process development, preferably in medical device manufacturing.Demonstrated expertise in:Micro-extrusion and tight-tolerance tubingMulti-lumen and co-extrusion processesProcessing of advanced polymers (e.g., PEEK, TPU)Proven track record of developing and implementing process standards and scalable solutions across multiple sites.Technical SkillsStrong understanding of:Polymer rheology and material scienceTooling/die design and flow dynamicsScientific extrusion principles and DOE methodologiesExperience with process monitoring, automation, and data analytics tools.Preferred QualificationsExperience in medical-grade thermoplastic materials.Experience integrating digital manufacturing / IIoT systems into extrusion processes.Experience with additional polymer processing techniques preferred. #J-18808-Ljbffr

Apply