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Senior Process Development Engineer Jobs in Henrico, VA

TEMPERPACK

Process Engineer

Richmond, VA · On-site

$82K - $110K/yr

As a Process Engineer you will participate in the full life cycle of novel and innovative ... Collaborate with operations and R&D on product development testing * Ability to manage cross ...

Channel Personnel Services

Process Engineer

Richmond, VA · On-site

$95K - $125K/yr

Execute product development/qualification process * Document management (standard operating ... Bachelor's degrees in industrial technology, engineering or chemical engineering are of high ...

Condair Operations LLC

Process Engineer

Richmond, VA · On-site

As a Process Engineer, you will be responsible for the application, evaluation, development, project management, commissioning, and system management of manufacturing industrial automation and ...

Socket.dev

Senior Platform Engineer

Richmond, VA · On-site

$119 - $136/hr

Senior Platform Engineer Do you love building and pioneering in the technology space? Do you enjoy ... process * Develop, and utilize best practices to enhance the overall user experience of the ...

New

AdvanSix

R&D Engineer/Scientist

Chesterfield, VA · On-site

Resolve process limitations and variability * Enable reliable and repeatable manufacturing ... Lead cross-functional teams across R&D, Process Engineering, Manufacturing, and Commercial ...

AdvanSix

R&D Engineer / Scientist

Chester, VA · On-site

Resolve process limitations and variability * Enable reliable and repeatable manufacturing ... Lead cross-functional teams across R&D, Process Engineering, Manufacturing, and Commercial ...

Raymond

Senior Civil Engineer

Richmond, VA · On-site +1

Our commitment to innovation, employee development, and project excellence has established us as a ... Strong understanding of local, state, and federal permitting processes. * Excellent communication ...

Snowrelic Inc

TDM Senior Engineer

Glen Allen, VA · On-site

$98K - $135K/yr

Business rule identification, PII analysis/Masking/Sub -Setting process definition Extensive ... hands-on TDM development and experience delivering solutions using Broadcom TDM Excellent ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Henrico, VA

Senior Process Development Engineer information

See Henrico, VA salary details

$68.1K

$109.9K

$154.7K

How much do senior process development engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for senior process development engineer in Henrico, VA is $109,927.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,400.00 and $122,100.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Henrico, VA?

For Senior Process Development Engineer jobs in Henrico, VA, the most frequently searched job titles are:

What cities near Henrico, VA are hiring for Senior Process Development Engineer jobs?

Cities near Henrico, VA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you

R&D Manager

NewMarket Services Corporation

Richmond, VA

Full-time

Re-posted 9 days ago

Job description

Provide technical leadership and oversight of Afton's Heavy-Duty Engine Oil (HDEO) R&D team. Implement and ensure the overall effectiveness of our global R&D strategy. Effectively plan and manage a global team, budgets, projects, and test resources to deliver stated objectives and meet the needs of the business.


  1. Tasked with leading the Heavy-Duty Engine Oil (HDEO) R&D team, a group of chemists and engineers in the development of enabling chemistry, new products, and performance testing to meet the needs of customers and OEMs consistent with our business strategy. Responsible for building future, in-depth, fundamental understanding in the HDEO space which we see as key technology drivers for future business. This individual will be tasked with initiating new projects and aligning current research projects with future New Product Development (NPD) projects supporting the Engine Oils Product and Technology Roadmaps.
  2. Supervise team member activities and progress, conduct performance appraisals, discuss training and career development needs, recruit and retain team members, and resolve problems and disciplinary issues. Consult with R&D Director and HR as appropriate.
  3. Liaise with Afton’s Technology Development Team, overseeing the development of new components (as necessary) and other joint research activities. Provide technical leadership to help team members arrive at the best solution for the business. Ensure effective use of Afton’s Product Development Process (APDP). Develop new analytical and test methods to characterize products and enable manufacturing capability (as necessary).
  4. Can translate internal and external (customer) Marketing plans into actionable and efficient NPD and research plans.
  5. Oversee and ensure development, implementation and monitoring of a comprehensive safety program in assigned area. Areas of accountability include documentation of safety activities, monthly safety meetings, interactive safety inspections, group safety observation programs, safety training, JSA development, active reporting and corrective action programs.
  6. Ensure complete ISO documentation is maintained on all ISO or Quality related activities. Participate in ISO/Quality related activities and maintain an up-to-date understanding of the ISO/Quality function.
  7. Prepare reports, presentations, monthly highlights and other communications concerning results of laboratory tests or product development progress including next steps and impact on key business initiatives.
  8. Facilitate, coordinate, and communicate between cross-functional groups – Business, Strategy, Marketing, Customer Technical Service (CTS), Process Development, and Senior Management on team activities.
  9. Facilitate, assess, and coordinate IP activities including competitor analysis, portfolio reviews and generation of IP. Ensure freedom to practice developed products & solutions.
  10. Represent Afton in industry committees/technical societies/conferences or other meetings.
  11. Provide input to and manage the R&D budget. Ensure communication of all scheduling, prioritization, and resourcing decisions to key stakeholders

  • Bachelor’s degree in relevant field such as Chemistry, Organic Chemistry, Polymer Chemistry or Mechanical/ Chemical Engineering
  • Demonstrated effective project management and leadership skills in a chemical R&D environment typically acquired with relevant experience. Including supervisory experience.

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