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Senior Fea Engineer Jobs in Silver Spring, MD (NOW HIRING)

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.

KBR

Senior Structural Analysis Engineer

Greenbelt, MD · On-site +1

$137K - $206K/yr

Senior Structural Analysis Engineer BELONG. CONNECT. GROW. with KBR. Around here, we define the ... Perform structural analyses using classical mechanics calculations and Finite Element Analysis (FEA ...

System One

Senior Mechanical Engineer II

Gaithersburg, MD · On-site

$113K - $150K/yr

Senior Mechanical Engineer II Location: Gaithersburg, MD (Onsite) Hours/Schedule: Monday - Friday ... Perform tolerance analysis, FEA, and root cause investigations * Support prototyping, testing, and ...

System One

Senior Mechanical Engineer II

Gaithersburg, MD · On-site

$113K - $150K/yr

Senior Mechanical Engineer II Location: Gaithersburg, MD (Onsite) Hours/Schedule: Monday - Friday ... Perform tolerance analysis, FEA, and root cause investigations * Support prototyping, testing, and ...

System One

Senior Mechanical Engineer II

Gaithersburg, MD · On-site

$113K - $150K/yr

Senior Mechanical Engineer II Location: Gaithersburg, MD (Onsite) Hours/Schedule: Monday - Friday ... Perform tolerance analysis, FEA, and root cause investigations * Support prototyping, testing, and ...

Abbott On Call Inc

Senior Structural Engineer

Washington, DC · On-site

$115K - $160K/yr

Summary Abbott on Call is seeking an experienced and innovative Senior Naval Architect with strong ... You will play a key role in developing structural models, performing FEA simulations, and producing ...

Abbott On Call Inc

Senior Structural Engineer

Washington, DC · On-site

$115K - $160K/yr

Summary Abbott on Call is seeking an experienced and innovative Senior Naval Architect with strong ... You will play a key role in developing structural models, performing FEA simulations, and producing ...

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Senior Fea Engineer information

See Silver Spring, MD salary details

$61.5K

$130.8K

$189.7K

How much do senior fea engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior fea engineer in Silver Spring, MD is $130,832.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,000.00 and $148,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What are popular job titles related to Senior Fea Engineer jobs in Silver Spring, MD? For Senior Fea Engineer jobs in Silver Spring, MD, the most frequently searched job titles are:
What job categories do people searching Senior Fea Engineer jobs in Silver Spring, MD look for? The top searched job categories for Senior Fea Engineer jobs in Silver Spring, MD are:
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Senior Fea Engineer jobs near you

Sr. Mechanical Engineer

Maxtena Inc

Germantown, MD • On-site

$106K - $140K/yr

Full-time

Re-posted 2 days ago

Job description

Job Title:                             Sr. Mechanical Engineer

Department:                      Engineering

Location:                             Germantown, MD

FLSA Status:                      Exempt


Job Summary:
The Senior Mechanical Engineer is responsible for leading the design, development, analysis, and testing of mechanical systems and components. This role supports the full product lifecycle from concept through production and ensures designs meet technical, quality, and regulatory requirements. The Senior Mechanical Engineer collaborates cross-functionally, mentors junior engineers, and contributes to continuous improvement and innovation initiatives.

Essential Duties and Responsibilities:

  • Lead mechanical design of systems, assemblies, and components using CAD software (SolidWorks, CATIA, or similar).
  • Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.
  • Develop prototypes and iterate designs based on testing and validation results.
  • Ensure designs comply with performance, safety, and regulatory standards.
  • Plan, execute, and document mechanical testing and product verification.
  • Conduct failure analysis and root-cause investigations on components and assemblies.
  • Support environmental and qualification testing (e.g., vibration, thermal cycling, shock).
  • Lead mechanical engineering projects, from concept through production, ensuring timelines and budgets are met.
  • Work closely with electrical, RF, and software teams to integrate mechanical solutions.
  • Mentor junior engineers and technicians, providing guidance on design practices and problem-solving.
  • Prepare and maintain detailed engineering drawings, specifications, BOMs, and test reports.
  • Ensure compliance with quality standards (ISO 9001, AS9100) and industry regulations.
  • Support design reviews, audits, and technical presentations to stakeholders.
  • Collaborate with manufacturing teams to ensure designs are producible and maintainable.
  • Review and approve engineering change requests (ECRs/ECNs) related to mechanical systems.
  • Address production issues, provide corrective solutions, and implement process improvements.
  • Research and implement new materials, methods, and technologies to improve product performance and reduce cost.
  • Identify opportunities for efficiency, reliability, and performance enhancements in existing designs.

Preferred Qualifications:

  • Must be a U.S. Citizen with the ability to obtain Secret Clearance.
  • Bachelor’s degree in Mechanical Engineering or related field.
  • 7+ years of mechanical design and engineering experience.
  • Proficiency in CAD software (SolidWorks, CATIA, or similar).
  • Experience with mechanical analysis tools (FEA, thermal, vibration, stress analysis).
  • Strong understanding of materials, manufacturing processes, and mechanical systems.
  • Excellent problem-solving, communication, and documentation skills.
  • Experience in aerospace, defense, RF systems, or high-precision manufacturing.
  • Knowledge of ISO 9001, AS9100, or other quality systems.
  • Experience with 3D printing, composites, or advanced materials.
  • Familiarity with project management tools and processes.

Maxtena is an Equal Opportunity Employer