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Senior Fea Engineer Jobs in Rochester Hills, MI (NOW HIRING)

Reliance One

Senior Design Engineer

Wixom, MI · On-site

Senior Design Engineer Wixom, Michigan, United States Contract Opportunity On-Site | Full-Time ... Apply Finite Element Analysis (FEA) for design optimization * Generate technical drawings and ...

Lear Corporation

Senior Connector Engineer

Southfield, MI · On-site

$96K - $132K/yr

SENIOR CONNECTOR ENGINEER - CONNECTION SYSTEMS SOUTHFIELD, MICHIGAN Reporting to the Manager of ... Select materials, managing the FEA and making design changes, drawings and stack-ups * Support ...

Lear Corporation

Senior Connector Engineer

Southfield, MI

$96K - $132K/yr

SENIOR CONNECTOR ENGINEER - CONNECTION SYSTEMS SOUTHFIELD, MICHIGAN Reporting to the Manager of ... Select materials, managing the FEA and making design changes, drawings and stack-ups * Support ...

ROUSH

Senior Mechanical Design Engineer

Allen Park, MI · On-site

$90 - $120/hr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of ... Simulation experience (FEA, physics-based modeling or similar) * Hands-on ICE, hybrid and/or ...

ROUSH

Senior Mechanical Design Engineer

Allen Park, MI · On-site

$82K - $113K/yr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of ... Simulation experience (FEA, physics-based modeling or similar) * Hands-on ICE, hybrid and/or ...

Astemo

Sr. Engineer - Core Engineering

Farmington Hills, MI

$102K - $141K/yr

In this role, the Senior Engineer will lead and influence material selection, structural integrity ... Guide structural, strength, and fatigue analysis using FEA tools, and correlate analysis results ...

ROUSH

Senior Mechanical Design Engineer

Allen Park, MI · On-site

$82K - $113K/yr

The Senior Mechanical Design Engineer is a broad role that requires working on a variety of ... Simulation experience (FEA, physics-based modeling or similar) * Hands-on ICE, hybrid and/or ...

IAC Group

Senior Mechanisms Engineer

Troy, MI · On-site

$110 - $170/hr

We are seeking a highly skilled Senior Kinematics Engineer to lead the design, analysis, and ... Virtual and Physical Validation Perform simulation and physical testing including FEA and hardware ...

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All JobsFea Engineer JobsSenior Fea Engineer JobsSenior Fea Engineer Jobs in Rochester Hills, MI

Senior Fea Engineer information

See Rochester Hills, MI salary details

$54.8K

$116.5K

$168.9K

How much do senior fea engineer jobs pay per year?

As of Aug 29, 2026, the average yearly pay for senior fea engineer in Rochester Hills, MI is $116,490.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,200.00 and $132,100.00 per year, depending on experience, location, and employer.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are popular job titles related to Senior Fea Engineer jobs in Rochester Hills, MI?

For Senior Fea Engineer jobs in Rochester Hills, MI, the most frequently searched job titles are:

What job categories do people searching Senior Fea Engineer jobs in Rochester Hills, MI look for?

The top searched job categories for Senior Fea Engineer jobs in Rochester Hills, MI are:

What cities near Rochester Hills, MI are hiring for Senior Fea Engineer jobs?

Cities near Rochester Hills, MI with the most Senior Fea Engineer job openings:

Senior Fea Engineer jobs near you
Infographic showing various Senior Fea Engineer job openings in Rochester Hills, MI as of August 2026, with employment types broken down into 87% Full Time, 7% Part Time, 5% Contract, and 1% Nights. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $116,490 per year, or $56 per hour.

Senior Design Engineer

Reliance One

Wixom, MI • On-site

Full-time

PTO

Re-posted 28 days ago

Job description

Senior Design Engineer

Wixom, Michigan, United States

Contract Opportunity

On-Site | Full-Time Hours

Benefits Begin Day 1 | Competitive Benefits Package | PTO & Paid Holidays


Important Requirement:

  • Must have U.S. work authorization


Position Overview

Our client is seeking an experienced Senior Design Engineer to support vehicle and product system design and development. This role will focus on engineering design, analysis, and collaboration across teams to deliver high-quality, optimized solutions.


Key Responsibilities

  • Lead vehicle and product system design and development initiatives
  • Perform system physics modeling and characterization
  • Develop CAD concepts, components, and packaging solutions
  • Apply Finite Element Analysis (FEA) for design optimization
  • Generate technical drawings and engineering documentation
  • Prepare and present project status reports
  • Support test design, development, and reporting (DVP&R)
  • Troubleshoot and resolve customer and product-related issues
  • Develop technical specifications, testing methods, and procedures
  • Support manufacturing and serve as a system-level customer contact when needed


Required Qualifications

  • Minimum 8+ years of engineering experience
  • Bachelor’s degree in Mechanical, Aerospace, Automotive Engineering, or related field
  • Strong experience with:
  • Creo CAD
  • ANSYS / FEA tools
  • Windchill PLM
  • GD&T and technical drawing/detailing
  • Sheet metal, cabling/wiring, and structural design
  • Strong understanding of full vehicle systems and interactions
  • Proficiency in Microsoft Office (Word, Excel, Project, PowerPoint)
  • Strong communication, technical writing, and organizational skills


Additional Qualifications

  • Experience with parametric 3D modeling and ASME Y14.5 standards
  • High attention to detail and strong work ethic
  • Ability to work collaboratively in a team environment


Work Environment & Physical Requirements

  • Team-based office environment with hands-on support for shop builds
  • Ability to operate basic hand tools and support technicians as needed


If you’re a detail-oriented engineer with a passion for design, analysis, and innovation, we’d love to connect with you.


Equal Employment Opportunity Statement

Reliance One, Inc. is an Equal Opportunity Employer. We provide equal employment opportunities to all employees and applicants and prohibit discrimination and harassment of any kind, without regard to race, color, religion, sex (including pregnancy, gender identity, and sexual orientation), national origin, age, disability, genetic information, veteran status, or any other characteristic protected by applicable federal, state, or local laws.


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