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Senior Controls Engineer Jobs in Rochester Hills, MI

Invio Automation

Senior Controls Engineer

New Baltimore, MI · On-site

$88K - $116K/yr

DESCRIPTION A Controls Engineer is responsible to work within a project team to provide controls engineering hardware and software knowledge amp; direction to the organization through review, design ...

General Motors

Senior Controls Engineer

Warren, MI · On-site

$91K - $120K/yr

The Role As a Controls Process Engineer, you will support the development and execution of advanced manufacturing and automation solutions that help bring GM's vision of Zero Crashes, Zero Emissions ...

JLL

Sr. Controls Engineer

Pontiac, MI

$96K - $127K/yr

Position Summary JLL is seeking a highly skilled Controls Engineer to join our Facilities Maintenance team. This role is responsible for maintaining, troubleshooting, and optimizing building ...

Transform Automotive

Controls Engineer

Shelby Township, MI · On-site

$76K - $98K/yr

Work with Sr. Controls Engineers and manager to learn, develop skills, and assist with controls projects across AAG as required. * Support department maintenance troubleshooting and diagnostic ...

Transform Automotive

Controls Engineer

Shelby Township, MI · On-site

$76K - $98K/yr

Work with Sr. Controls Engineers and manager to learn, develop skills, and assist with controls projects across AAG as required. * Support department maintenance troubleshooting and diagnostic ...

Amsted Automotive Group

Controls Engineer

Shelby, MI · On-site

$76K - $98K/yr

Work with Sr. Controls Engineers and manager to learn, develop skills, and assist with controls projects across AAG as required. * Support department maintenance troubleshooting and diagnostic ...

Amsted Automotive Group

Controls Engineer

Utica, MI · On-site

$70 - $90/hr

Work with Sr. Controls Engineers and manager to learn, develop skills, and assist with controls projects across AAG as required. * Support department maintenance troubleshooting and diagnostic ...

IMEG

Senior Controls Engineer | Detroit, MI

Detroit, MI · On-site

$96K - $126K/yr

IMEG is seeking a Senior Controls Engineer to join our electrical team in the Detroit area. In this role, you will lead the design efforts of control systems for projects related to chemical, water ...

IMEG

Senior Controls Engineer | Detroit, MI

Detroit, MI · On-site

$96K - $126K/yr

IMEG is seeking a Senior Controls Engineer to join our electrical team in the Detroit area. In this role, you will lead the design efforts of control systems for projects related to chemical, water ...

General Motors

Process Controls Engineer

Warren, MI · Hybrid

$78K - $101K/yr

Bachelor's degree in Electrical Engineering, Mechanical Engineering, or related field of study and Five (5) years of experience as a Automation Project Engineer, Controls Lead, Senior Controls ...

General Motors

Process Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

Bachelor's degree in Electrical Engineering, Mechanical Engineering, or related field of study and Five (5) years of experience as a Automation Project Engineer, Controls Lead, Senior Controls ...

Dana

Sr. Controls Technician

Warren, MI · On-site

Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal ... Job Purpose The Sr. Controls Technician provides hands-on technical leadership and support for ...

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All JobsControls Engineer JobsSenior Controls Engineer JobsSenior Controls Engineer Jobs in Rochester Hills, MI

Senior Controls Engineer information

See Rochester Hills, MI salary details

$66.3K

$105.6K

$141.7K

How much do senior controls engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior controls engineer in Rochester Hills, MI is $105,598.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,300.00 and $117,800.00 per year, depending on experience, location, and employer.

What is a senior controls engineer?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What are the typical responsibilities of a senior controls engineer in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.

What are the key skills and qualifications needed to thrive as a senior controls engineer?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are the most commonly searched types of Controls Engineer jobs in Rochester Hills, MI?

The most popular types of Controls Engineer jobs in Rochester Hills, MI are:

What are popular job titles related to Senior Controls Engineer jobs in Rochester Hills, MI?

For Senior Controls Engineer jobs in Rochester Hills, MI, the most frequently searched job titles are:

What job categories do people searching Senior Controls Engineer jobs in Rochester Hills, MI look for?

The top searched job categories for Senior Controls Engineer jobs in Rochester Hills, MI are:

What cities near Rochester Hills, MI are hiring for Senior Controls Engineer jobs?

Cities near Rochester Hills, MI with the most Senior Controls Engineer job openings:

Senior Controls Engineer jobs near you
Infographic showing various Senior Controls Engineer job openings in Rochester Hills, MI as of August 2026, with employment types broken down into 89% Full Time, 8% Part Time, and 3% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $105,598 per year, or $50.8 per hour.

Senior Controls Engineer

Invio Automation

New Baltimore, MI • On-site

$88K - $116K/yr

Full-time

Re-posted 12 days ago

Key responsibilities

  • Participate in design reviews and develop project requirements and design specifications.

  • Handle the engineering, programming, integration, and commissioning of controls systems, including analyzing customer requirements and performing system testing.

  • Collaborate with mechanical engineers, electrical engineers, and project managers to ensure seamless system integration within production lines.

Invio Automation rating

6.6

Company rating: 6.6 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

399th of 499 rated machine equipment manufacturers

Job description

THE COMPANY
Invio Automation is a leader in Industry 4.0, delivering high-value automation solutions that help customers accelerate growth in specialized markets such as medical devices, life sciences, and advanced manufacturing. With deep domain expertise and extensive engineering capabilities, Invio partners with clients from early-stage product design and R amp;D through to full-scale automation. Customers value Invio’s commitment to precision, quality, efficiency, and safety, and rely on its innovative, scalable solutions to support long-term growth. Headquartered in Michigan, Invio Automation is supported by a vast design library, a growing North American presence with global reach, and a team of over 600 experienced professionals across the Midwest and northeast.
Invio operates through two integrated segments:
  • The Solutions Segment delivers engineered systems for precision manufacturing, including robotic cells, multi-station assembly lines, and other automation solutions.
  • The Technologies Segment focuses on advanced autonomous systems and ergonomic tooling, including heavyweight Autonomous Mobile Robots (AMRs), Automated Guided Vehicles (AGVs), turnkey assembly solutions, and custom lift-assist tools for safety-critical applications.
Together, these segments enable Invio to deliver tailored automation solutions that improve performance and achieve high efficiency across the production lifecycle.
Visit https://invioautomation.com/ for more information.

DESCRIPTION
A Controls Engineer is responsible to work within a project team to provide controls engineering hardware and software knowledge amp; direction to the organization through review, design, and communication. Our goal is not to meet expectations. Our goal is to exceed expectations and ensure our customers receive an exceptional experience at Invio Automation.
ESSENTIAL DUTIES AND RESPONSIBILITIES
  • Participate in design reviews at all levels, proposal, standards, project, etc.
  • Independently handles the engineering, programming, integration, and commissioning of the following:
  • Analyze customer requirements and participate in proposal development activities.
  • Manage technical solutions to minimize costs while maintaining reliability.
  • Coordinate with other departments as necessary to satisfy project requirements.
  • Provide industry specific application knowledge and direction.
  • Develop project requirements and design specifications
  • Provide support for product development
  • Perform detailed system design, implementation and testing.
  • Participate in system startup activities.
  • Diagnose problems with pneumatic and mechanical systems interfacing with electrical systems.
  • Develop tools and integration strategies to increase effectiveness and lower cost.
  • Investigate and suggest architecture and technology enhancements.
  • Project tasks completed on schedule and under budget.
  • Project tasks completed to specifications and checked for accuracy.
  • Follow Invio Automation processes and controls work level instructions.
  • Controlled code incident management with minimal impact to customer’s production.
  • Product cost containment through improved engineered solutions.
  • Collaborating with mechanical engineers, electrical engineers, and project managers to ensure seamless integration of systems within the overall production line.
  • Other duties as assigned
Qualifications:
To perform this job successfully, an individual must be professional, proactive, and positive. Having a passion for exceptional customer service and support is a must. Being sensitive to the unpredictable demands and uncertainties associated with customer service is a requisite to delivering superior results and exceeding the expectations of very demanding customers.
Required Skills:
10 years of experience in automated controls systems with the following:
PLC Programming Expertise:
  • Proficiency in Allen Bradley PLC logic, servo motion, safety controllers, and HMI displays utilizing applicable software.
  • Experience with different fieldbus architectures such as DeviceNet, Ethernet/IP, Profinet, Profibus.
  • Robotics Knowledge:
  • Understanding of robotic systems (most common robotic brands include Fanuc, Kuka, Motoman, Universal Robotics) and integration with a PLC
Vision System Knowledge:
  • Vision systems to perform part recognition, part position, robot guidance, and quality inspections (most common vision systems used are Fanuc 2D and 3D iR Vision, Keyence, and Cognex)
  • Electrical Engineering Fundamentals:
  • Familiarity with electrical circuits, safety circuits, power systems, and motor control techniques. Efficient using AutoCAD electrical to generate control system packages.
  • System Integration Skills:
  • Ability to connect different automation components and systems together, including robots, vision systems, sensors, and data acquisition devices.
  • Problem-Solving Abilities:
  • Excellent analytical skills to diagnose complex system issues and implement effective solutions.
Other Skills:
  • Experience working directly with GM or other OEM manufacturers.
  • Experience working with EPlan
EDUCATION
  • Associate’s Degree (Bachelor’s Degree preferred) in programming, robotics, controls or engineering with 10 years experience working with specialty tooling or related field.
INVIO AUTOMATION’S CORE VALUES
  • We take pride in the reliability of our team and the difficult problems we solve for customers.
  • We deliver real customer value that positively impacts the lives of those around us.
  • We are dependable. Relationships and trust matter.
  • Our ingenuity and desire to improve lives will complement our suite of solutions.
  • We strive to demonstrate that our attention to detail does not start or end with the solutions we engineer and deliver.
  • We believe exceptional service is better demonstrated than said.

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