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Senior Controls Engineer Jobs in Rochester, MI (NOW HIRING)

General Motors

Senior Controls Engineer

Lake Orion, MI · On-site

$89K - $118K/yr

The Role The Senior Controls Engineer is responsible for providing advanced controls engineering and technical oversight within a vehicle assembly manufacturing environment. This role exercises a ...

Invio Automation

Senior Controls Engineer

New Baltimore, MI

$88K - $116K/yr

Senior Controls Engineer THE COMPANY Invio Automation is an Industry 4.0 automation leader that serves a variety of high-growth end-markets including medical devices amp; life science, renewable ...

New

Hitachi

Senior Controls Engineer

Lake Orion, MI

$89K - $118K/yr

Join us as a Senior Controls Engineer in Lake Orion, MI as we work together to bring innovative automation solutions to life. Location Type: This is an on-site role at our Lake Orion, MI facility. As ...

General Motors

Senior Controls Engineer

Lake Orion, MI

$89K - $118K/yr

The Role The Senior Controls Engineeris responsible forproviding advanced controls ... Lead controls engineering strategy and execution for manufacturing systems within a vehicle ...

Magna

Senior Controls Engineer

Highland Park, MI

$88K - $116K/yr

Job Responsibilities We are seeking a Senior Controls Engineer to provide leadership and technical oversight for controls engineering, ensuring the dependable performance of automated manufacturing ...

Magna

Senior Controls Engineer

Highland Park, MI · On-site

$88K - $116K/yr

Job Responsibilities We are seeking a Senior Controls Engineer to provide leadership and technical oversight for controls engineering, ensuring the dependable performance of automated manufacturing ...

AMT Services Inc

Senior Controls Engineer

Lake Orion, MI · On-site

$30 - $65/hr

We seek a talented and experienced Controls Engineer with expertise in Allen Bradley and Siemens ... Senior-level engineers with strong mentorship capabilities will have reduced travel requirements as ...

General Motors

Senior Controls Engineer

Warren, MI · On-site

$91K - $120K/yr

The Role As a Controls Process Engineer, you will support the development and execution of advanced manufacturing and automation solutions that help bring GM's vision of Zero Crashes, Zero Emissions ...

General Motors

Senior Controls Engineer

Warren, MI · On-site

$91K - $120K/yr

The Role As a Controls Process Engineer, you will support the development and execution of advanced manufacturing and automation solutions that help bring GM's vision of Zero Crashes, Zero Emissions ...

Aegis Worldwide

Senior Controls Engineer

Utica, MI

$36.06 - $48.08/hr

A prominent manufacturing company in the Metro Detroit area is seeking a Controls Engineerto join ... Motoman Robotic Programming You should be proficient in: * PLC Troubleshooting Skills

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All JobsSenior Controls Engineer JobsSenior Controls Engineer Jobs in Rochester, MI

Senior Controls Engineer information

See Rochester, MI salary details

$66.3K

$105.6K

$141.7K

How much do senior controls engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for senior controls engineer in Rochester, MI is $105,598.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,300.00 and $117,800.00 per year, depending on experience, location, and employer.

What are Senior Controls Engineers?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are the key skills and qualifications needed to thrive as a Senior Controls Engineer, and why are they important?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What are some typical projects or responsibilities a Senior Controls Engineer can expect to handle in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.
What are the most commonly searched types of Controls Engineer jobs in Rochester, MI? The most popular types of Controls Engineer jobs in Rochester, MI are:
What are popular job titles related to Senior Controls Engineer jobs in Rochester, MI? For Senior Controls Engineer jobs in Rochester, MI, the most frequently searched job titles are:
What job categories do people searching Senior Controls Engineer jobs in Rochester, MI look for? The top searched job categories for Senior Controls Engineer jobs in Rochester, MI are:
What cities near Rochester, MI are hiring for Senior Controls Engineer jobs? Cities near Rochester, MI with the most Senior Controls Engineer job openings:
Senior Controls Engineer jobs near you
Senior Controls Engineer

Senior Controls Engineer

General Motors

Lake Orion, MI • On-site

$89K - $118K/yr

Full-time

Posted 18 days ago

General Motors rating

8.0

Company rating: 8.0 out of 10

Based on 306 frontline employees who took The Breakroom Quiz

6th of 44 rated automakers

Job description

Job Description
This job may be eligible for relocation benefits
GM DOES NOT PROVIDE IMMIGRATION-RELATED SPONSORSHIP FOR THIS ROLE. DO NOT APPLY FOR THIS ROLE IF YOU WILL NEED GM IMMIGRATION SPONSORSHIP (e.g., H-1B, TN, STEM OPT, etc.) NOW OR IN THE FUTURE.
Onsite: This role is categorized as onsite. This means the successful candidate is expected to report to Orion, MI on a full-time basis.
The Role
The Senior Controls Engineer is responsible for providing advanced controls engineering and technical oversight within a vehicle assembly manufacturing environment. This role exercises a high degree of independent judgment, strategic thinking, and technical authority to support plant performance, safety, quality, cost, and throughput objectives. This role drives capital projects, continuous improvement initiatives, and new model launch while ensuring long-term reliability and cost-effective maintenance of plant systems.
What You'll Do
  • Lead controls engineering strategy and execution for manufacturing systems within a vehicle assembly facility.

  • Serve as the technical authority for PLC, robotics, and network architecture standards.

  • Manage and execute complex electrical and controls projects including new installations, major upgrades, model change activities, throughput improvements, and lifecycle replacements.

  • Develop and approve cost estimates, investment forecasts, business cases, and appropriation requests for capital projects.

  • Provide technical mentorship to Controls Engineers, Automation Engineers, and Skilled Trades across multiple shifts.

  • Lead root cause analysis and resolution of complex equipment and system failures.

  • Drive continuous improvement initiatives utilizing statistical methods and data-driven decision making.

  • Coordinate with Manufacturing Engineering, corporate engineering organizations, and suppliers on new model planning, CQPI, sourcing, and equipment validation.

  • Establish and manage project support plans between plant operations, corporate engineering, and contractor resources.

  • Represent Engineering in plant leadership meetings and cross-functional business planning activities.

  • Influence plant-wide goals through Business Plan Deployment and cross-functional alignment.

  • Support implementation of GMS and Quality Network initiatives to improve operational excellence.

  • Oversee development and adherence to engineering standards, documentation, and best practices.

  • Develop and monitor project schedules, risk mitigation plans, and execution timelines.

  • Provide input into plant capital planning and Central Manufacturing Engineering budgets.

  • Ensure long-term reliability, maintainability, and cost efficiency of manufacturing equipment and infrastructure.

  • Drive energy efficiency, operational cost reduction, and maximum throughput strategies.

  • Partner with Plant Training teams to develop and deploy training for new technologies introduced to the facility.

  • Champion safety as the highest priority, enforcing safe work practices and driving improvements in ergonomics, health, safety, and housekeeping.

  • Maintain strong working relationships with hourly employees, union leadership, plant management, suppliers, and external support organizations.

Your Skills and Abilities (Required Qualifications)
  • Advanced ability to program, optimize, and troubleshoot Rockwell / Allen-Bradley ControlLogix platforms.

  • Advanced troubleshooting and programming experience with FANUC robotics.

  • Expert-level ability to read, interpret, and modify electrical schematics and controls documentation.

  • Strong expertise in troubleshooting complex automated manufacturing systems.

  • Advanced knowledge of industrial networks (DeviceNet, ControlNet, Ethernet/IP).

  • Demonstrated ability to lead complex problem resolution where problems are unusual, ambiguous, and high-impact.

  • High level of analytical capability and structured problem-solving skills.

  • Strong leadership, interpersonal, and communication skills (oral and written).

  • Willingness to work any shift and support off-shift production, shutdowns, and launch activities.

  • Willingness to support weekend or extended hours during critical production and project phases.

Preferred Qualifications
  • Significant experience of 5+ years in automotive vehicle assembly manufacturing.

  • Experience leading automation strategy or large capital projects.

  • Bachelor's Degree in Electrical Engineering or equivalent technical experience.

  • Experience with manufacturing software integration (MES, SCADA, data acquisition systems).

  • Demonstrated mentoring or supervisory experience over engineering or technical teams.

GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc).This role is categorized as onsite. This means the selected candidate is expected to report to a specific location on a full-time basis.This job may be eligible for relocation benefits.
About GM
Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.
Why Join Us
We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.
Benefits Overview
From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.
Non-Discrimination and Equal Employment Opportunities (U.S.)
General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.
All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.
We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.
Accommodations
General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, emailus or call us at 1-800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.

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About General Motors

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General Motors is a company with global scale and capabilities, headquartered in Detroit, Michigan, with employees around the world. The company employs over 165,000 people, serves six continents, operates across 22 time zones, and has a diverse workforce speaking 75 languages1. GM’s vision is to drive the world forward by pioneering innovations that move and connect people to what matters. The company is working towards an all-electric future with its new Ultium Platform and is pushing transportation options beyond our wildest imaginations with autonomous vehicles. GM is also committed to becoming the most inclusive company in the world.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1908

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