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Senior Control Engineer Jobs in Pennsylvania (NOW HIRING)

Noblis

PLC Control Systems Engineer

Philadelphia, PA · On-site

$78K - $123K/yr

PLC Control Systems Engineer, Senior Level Responsibilities Include: * Daily interaction with and troubleshooting of PLC hardware and associated field devices * PLC programming, modification, and ...

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Senior Control Engineer information

See Pennsylvania salary details

$98.2K

$173.4K

How much do senior control engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for senior control engineer in Pennsylvania is $166,619.00, according to ZipRecruiter salary data. Most workers in this role earn between $167,400.00 and $173,400.00 per year, depending on experience, location, and employer.

What is a senior control engineer?

Senior Control Engineers are experienced professionals who design, develop, and maintain control systems that automate processes in industries such as manufacturing, energy, and transportation. They apply advanced engineering principles to ensure systems operate efficiently, safely, and reliably. Senior Control Engineers often lead teams, oversee project implementation, troubleshoot complex problems, and collaborate with other engineering disciplines. Their expertise is critical in optimizing system performance and integrating new technologies into existing operations.

What are the key skills and qualifications needed to thrive as a senior control engineer?

To thrive as a Senior Control Engineer, you need advanced knowledge of control systems engineering, automation, process optimization, and a relevant engineering degree, often with a Professional Engineer (PE) license. Expertise in PLC/DCS programming, SCADA systems, and simulation software such as MATLAB/Simulink is typically required. Strong analytical thinking, leadership, and effective communication skills help manage complex projects and collaborate with multidisciplinary teams. These skills are crucial for designing efficient, safe, and reliable control solutions that meet organizational and regulatory standards.

What are some common challenges faced by senior control engineers when leading automation projects, and how can they overcome them?

Senior Control Engineers often encounter challenges such as integrating new control systems with legacy equipment, managing cross-disciplinary teams, and ensuring compliance with safety and industry standards. Overcoming these obstacles typically involves strong project management skills, clear communication with stakeholders, and staying up-to-date with the latest technologies and regulations. Proactively working with both internal teams and external vendors is essential to anticipate and resolve integration or technical issues early in the project lifecycle.

What is the difference between Senior Control Engineer vs Control Systems Engineer?

AspectSenior Control EngineerControl Systems Engineer
CredentialsBachelor's or Master's in Electrical, Mechanical, or Control Engineering; often with experience certificationsBachelor's or Master's in Electrical, Mechanical, or Control Engineering; similar certifications
Work EnvironmentDesign, develop, and oversee control systems in industrial, manufacturing, or automation settingsDesign and implement control systems, often focusing on system integration and testing
Employer & IndustryManufacturing, automation, energy, and process industriesAutomation, manufacturing, robotics, and process control sectors

The main difference is that a Senior Control Engineer typically has more experience, leadership responsibilities, and oversees complex projects, while a Control Systems Engineer focuses on designing and implementing control systems. Both roles require similar technical skills and certifications, but the Senior Control Engineer often leads teams and manages project execution.

What are the most commonly searched types of Control Engineer jobs in Pennsylvania?

The most popular types of Control Engineer jobs in Pennsylvania are:

Infographic showing various Senior Control Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 72% Full Time, 24% Part Time, 2% Contract, and 1% Nights. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $166,619 per year, or $80.1 per hour.

Controls Engineer - Pittsburgh

Applied Control Engineering, Inc

Bridgeville, PA • On-site

$79K - $103K/yr

Full-time

Re-posted 12 days ago

Job description

Controls Engineer - Bridgeville, PA
Are you looking for a career where you will have an immediate impact and drive projects to a successful completion? Are you motivated to help local manufacturing industries increase their competitive advantage and achieve their energy efficiency goals? Are you looking to join an organization of engineers that is owned and managed by fellow engineers?
Applied Control Engineering, Inc. (ACE) provides automation solutions to a diverse set of industries, including chemicals, pharmaceuticals, industrial gases, discrete manufactured products, and more. ACE serves our customers out of nine offices in seven states (Colorado, Connecticut, Delaware, Massachusetts, Maryland, Pennsylvania, and Texas). ACE's vision is for continued growth to meet the automation challenges of America's manufacturing industries.
Engineers at ACE have become industry leading technical experts, project managers, sales engineers, and engineering managers. ACE is seeking level, passionate engineers to join our team. Would you like to join our team?
JOB OVERVIEW
As a Controls Engineer at ACE, you will join a project team delivering automation projects to customers. Your primary job functions will include:
  • Designing, developing, and documenting systems which meet our customers' requirements.
  • Leading project teams in order to ensure quality deliverables.
  • Communicating with customers, both at the office and on-site, to present your work and come up with unique solutions.
  • Traveling to customer sites to implement and test project deliverables.
  • Meeting with project managers, subject matter experts, and business leadership to assess your project's status and determine the most effective approach for successful completion.
  • Mentoring fellow engineers to teach control concepts and project methodologies.

The successful applicant will have opportunities for advancement into ACE's senior leadership organization. ACE offers professional development opportunities within all departments of our organization. Engineers at ACE have opportunities for advancement that include technical leadership, project management, sales, and engineering management. ACE is currently managed and owned by engineers who have all worked as process control system engineers at ACE.
PREFERRED EDUCATION
Bachelors (or higher) degree in Chemical Engineering, Electrical Engineering, Mechanical Engineering, Robotics Engineering, Bioengineering, Industrial Engineering, Computer Engineering or Computer Science.
REQUIRED SKILLS & EXPERIENCE
  • Three+ (3+) years of experience with control systems in manufacturing industries.
  • Experience configuring PLC, HMI, SCADA, DCS, and/or MES applications.
  • Understanding of process control or other manufacturing processes.
  • Proven experience in delivering projects to success conclusion.
  • Ability to handle a project through its entire lifecycle.
  • Strong written and oral communication skills that allow you to communicate complicated concepts both internally and externally.
  • Thorough knowledge of business application software (MS Office package).
  • Displays a positive and professional demeanor.
  • Demonstrates a flexible and cooperative working style.
  • Willing to work off-hours when required.
  • Must possess a valid driver's license.
  • Willing to submit to drug testing and/or background checks as mandated for a) employment, and b) customer contract requirements.

PREFERRED QUALIFICATIONS:
  • Licensed Professional Engineer or Engineer in Training (EIT) Certification
  • Certifications from Industry Technology Partners

Applied Control Engineering, Inc. (ACE) provides employees with a comprehensive and attractive benefits package and salary ranges commensurate with experience.
For more information about Applied Control Engineering, Inc. (ACE), please visit our website at www.ace-net.com.
ACE is committed to a drug-free workplace. All employment is contingent upon successful completion of drug and background screening.
ACE is an equal opportunity employer. ACE will consider all qualified applicants for employment without discrimination on grounds of disability, sex or sexual orientation, race or national or ethnic origin, age, religion, protected veteran status or any other characteristic protected by law. If you need a reasonable accommodation to meet any of the above qualifications, please contact Human Resources.

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