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Senior Cold Forming Engineer Jobs in Chicago, IL

MW Industries, Inc.

Tooling Design Engineer

Addison, IL · On-site

$110K - $140K/hr

Consult on new product quotes with product engineering team to determine feasibility and cost ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

MW Industries

Tooling Design Engineer

Addison, IL · On-site

Consult on new product quotes with product engineering team to determine feasibility and cost ... In-depth understanding of a variety of cold-forming techniques, tooling materials and design, and ...

Abbott Interfast

Senior Director of Sales

Wheeling, IL · On-site

We engineer solutions. We're entering our next chapter and looking for a sales leader who wants to ... Experience with domestic manufacturing sales (CNC, cold forming, Swiss Screw) * Background selling ...

Abbott Interfast

Senior Director of Sales

Wheeling, IL · On-site

We engineer solutions. We're entering our next chapter and looking for a sales leader who wants to ... Experience with domestic manufacturing sales (CNC, cold forming, Swiss Screw) * Background selling ...

Abbott Interfast

Senior Director of Sales

Wheeling, IL · On-site

We engineer solutions. We're entering our next chapter and looking for a sales leader who wants to ... Experience with domestic manufacturing sales (CNC, cold forming, Swiss Screw) * Background selling ...

Optimas Solutions

Master Technician

Wood Dale, IL · On-site

$32 - $41/hr

Provide ongoing training The ideal candidate will have extensive experience operating Cold Forming equipment. Main responsibilities: * Develop New Parts. * Support Engineering in DFM reviews.

Optimas Solutions

Master Technician

Wood Dale, IL

$32 - $41/hr

Provide ongoing training The ideal candidate will have extensive experience operating Cold Forming equipment. Main responsibilities: * Develop New Parts. * Support Engineering in DFM reviews.

Optimas Solutions

Master Technician

Wood Dale, IL

$32 - $41/hr

Provide ongoing training The ideal candidate will have extensive experience operating Cold Forming equipment. Main responsibilities: * Develop New Parts. * Support Engineering in DFM reviews.

Steel Partners

Machinist - 1st Shift

Addison, IL · On-site

$21.75 - $29.75/hr

Produce cold-forming tooling such as Thread Roll and Cold Heading dies. * Diagnose, service ... Ability to read and interpret engineering drawings and associated specifications. * Self-directed ...

OMG, Inc.

Machinist - 1st Shift

Addison, IL · On-site

$21.75 - $29.75/hr

Produce cold-forming tooling such as Thread Roll and Cold Heading dies. * Diagnose, service ... Ability to read and interpret engineering drawings and associated specifications. * Self-directed ...

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All JobsCold Forming Engineer JobsSenior Cold Forming Engineer JobsSenior Cold Forming Engineer Jobs in Chicago, IL

Senior Cold Forming Engineer information

See Chicago, IL salary details

$61.3K

$130.4K

$189K

How much do senior cold forming engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for senior cold forming engineer in Chicago, IL is $130,372.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,600.00 and $147,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior cold forming engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges senior cold forming engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a senior cold forming engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.

What are the most commonly searched types of Cold Forming Engineer jobs in Chicago, IL?

The most popular types of Cold Forming Engineer jobs in Chicago, IL are:

What are popular job titles related to Senior Cold Forming Engineer jobs in Chicago, IL?

For Senior Cold Forming Engineer jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Senior Cold Forming Engineer jobs in Chicago, IL look for?

The top searched job categories for Senior Cold Forming Engineer jobs in Chicago, IL are:

Senior Cold Forming Engineer jobs near you

Senior Process Engineer (Cold Forming)

Amsted Automotive Group

Geneva, IL • On-site

$95K - $150K/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 29 days ago

Job description

Amsted Automotive is looking for a Cold forming Engineers Specializing in Design and/or Process to support continued growth across our Burgess Norton and SMW divisions. 

We offer opportunities to be based in either:
• Michigan (Belleville and Taylor)
• Illinois (Geneva)

Why Amsted Automotive?

We are not a typical fastener manufacturer.

  • We specialize in large-scale cold forming, starting at 18 mm and extending beyond 50 mm+
  • Across our divisions, we operate one of the largest collections of large cold formers in the industry
  • Our product portfolio spans automotive and earthmoving applications

"We are looking for engineers who want to push the limits of cold forming, not just maintain the status quo."

What You’ll Do

  • Support new product launches from quoting through full production release
  • Provide hands-on troubleshooting and support for current production on the shop floor
  • Lead and drive continuous improvement initiatives (we don’t accept “good enough”)
  • Recommend and execute capital investments, including faster machines and quick-change tooling strategies
  • Collaborate across engineering, operations, and leadership teams

Note: This is an on-site role. A strong presence on the shop floor is required.

What You’ll Need to Succeed

  • Bachelor’s degree in Mechanical or Manufacturing Engineering
  • 5–10 years of experience in Cold Forming, Hot Forming, or Forging
    • Including tool design and manufacturing support
  • Ability to effectively communicate from the shop floor to senior leadership
  • CAD experience (Solid Edge, SolidWorks, Pro-E, or similar)
  • Experience with DEFORM and/or SAP is a plus

Additional Considerations

  • Willingness to travel and support multiple locations
  • Spanish or Italian language skills are a plus
  • Must be comfortable working in a hands-on manufacturing environment
    • This role requires time on the shop floor—not just desk work
  • Candidates outside the immediate areas are encouraged to apply—we are open to flexible solutions

What’s In It For You

We create a supportive environment where employees thrive! With a range of benefits designed to enhance your health, well-being, and financial security, we’re here to support you every step of the way. Join us and experience the exceptional perks that make Amsted Automotive a great place to work!

Health And Wellness

  • Medical Insurance
  • Dental and Vision Insurance
  • Prescription Drug Benefits
  • Wellness Reimbursement
  • Telehealth
  • Onsite health screenings
  • Mental health resources
  • Employee Assistance Program that includes counseling and support services for mental health, family support, financial advice, legal guidance, and more

Financial Benefits

  • Competitive Salaries
  • Employee Stock Ownership Plan
  • Annual Bonus Opportunity
  • 401k with Company Match
  • Health Savings Account with Company Contribution
  • Life and Disability Insurance

Work-Life Balance

  • Paid Time Off
  • Parental Leave
  • 14 Annual Company Paid Holidays

Professional Development

  • Training Programs
  • Education Expense Reimbursement
  • Career Advancement Opportunities

Additional Benefits

  • Pet Insurance and Discount Program
  • Legal Insurance
  • Employee Discounts
  • Recognition and Rewards
  • Community Involvement
  • Workplace Giving Matching Gift Program
 

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