Senior Chemical Process Engineer Jobs in Decatur, AL

We are seeking an experienced Process Engineer to join our team as a Process Innovation Engineer in a dynamic chemical manufacturing environment. This role is ideal for a seasoned professional with extensive experience in chemical process engineering, process optimization, and technical support within the petrochemical or chemical manufacturing industry. As a Process Innovation Engineer, you will play a critical role in monitoring unit operations, improving efficiency, reducing costs, enhancing safety, and driving process improvements across our facility.

• Provide daily technical support and monitoring of chemical process unit operations to ensure optimal performance and safety
• Identify and implement process improvements to enhance product quality, increase production capacity, reduce operating costs, and lower emissions
• Develop, conduct, and evaluate tests for proposed operating changes and process optimization initiatives
• Investigate and assess the feasibility of implementing new technology, safety recommendations, and planned capacity expansions
• Collaborate with cross-functional unit teams to prepare annual control budgets, operating reviews, and economic studies
• Provide technical support for PSM (Process Safety Management), RMP (Risk Management Plan), and other regulatory compliance programs
• Investigate and resolve production issues, safety concerns, environmental incidents, and quality problems
• Design and document chemical processes for new product development and process scale-up from development to production
• Select and specify process equipment and control devices to enhance process control and efficiency
• Write standard operating procedures (SOPs) and provide training for safe operation of new equipment and processes
• Lead selected engineering projects including planning, coordination, and progress reporting
• Supervise technicians and coordinate efforts between engineering, maintenance, and production teams
• Troubleshoot process issues and design improvements to optimize operations and reduce maintenance costs
• Assist with design and operation of equipment to minimize environmental releases and ensure compliance
• Maintain awareness of modern technologies and industry best practices in chemical process engineering

• Bachelor of Science (BS) degree in Chemical Engineering required
• Minimum 10+ years of experience as a Process Engineer in chemical manufacturing, petrochemical, or petroleum refining environment strongly preferred
• Extensive knowledge of chemical processes, unit operations, and process optimization in manufacturing facilities
• Experience with process safety management (PSM), risk management programs (RMP), and regulatory compliance
• Strong technical skills in process troubleshooting, economic analysis, and feasibility studies
• Proven ability to develop and implement cost-saving initiatives and process improvements
• Experience with equipment selection, specification, and installation for chemical processes
• Ability to work effectively across diverse cultural backgrounds, including Japanese-American business environments
• Excellent communication and collaboration skills with cross-functional teams
• Project leadership and supervisory experience preferred
• Proficiency in developing technical documentation, procedures, and training materials

• Ability to lift up to 50 lbs and maintain good mobility throughout the facility
• Capability to work 12-hour shifts as needed
• Ability to climb stairs multiple times per shift to access plant equipment and units
• Good hearing and sense of smell for safety awareness in chemical manufacturing environment
• Ability to work effectively in a potentially stressful, fast-paced production environment
• Prompt, regular, and dependable attendance is essential

Join a multi-billion dollar global technology leader and industry innovator in the chemical manufacturing sector. Our company is renowned for exceptional focus on both professional development and work-life balance, offering a modern team environment with real opportunities for career growth and exposure to cutting-edge chemical processes and technologies.

Comprehensive Compensation Package Includes:

• Competitive base salary up to $110,000 (commensurate with experience)
• Sign-on bonus for qualified candidates
• Annual performance bonus: 8-12%
• Generous paid relocation assistance package
• Outstanding, low-cost benefits package
• Commitment to work-life balance and employee well-being
• Career advancement opportunities within a global organization

If you are an experienced Process Engineer or Chemical Engineer with a strong background in chemical manufacturing, petrochemical operations, or petroleum refining, we encourage you to apply for this Process Innovation Engineer position. Join our team and make a meaningful impact on process safety, efficiency, and innovation in a world-class chemical manufacturing facility. Qualified candidates are encouraged to submit their application today!