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Senior Additive Manufacturing Engineer Jobs in Pennsylvania

Eaton

Senior Manufacturing Engineer - Automation

Beaver, PA · On-site

$86K - $126K/yr

The Senior Manufacturing Engineer - Automation will lead strategic engineering initiatives focused ... additive manufacturing, and systems integration. Align automation project objectives with plant ...

Hexcel Corporation

Manufacturing Engineer

Saint Clair, PA · On-site

$66K - $86K/yr

... and additive manufactured parts. We invite you to join the Hexcel team at various manufacturing ... Become a part of the "strength within." Hexcel is currently seeking a Manufacturing Engineer for ...

Dover Corporation

Manufacturing Engineer

Allentown, PA · On-site

$72K - $93K/yr

SCOPE A Manufacturing Engineer's scope encompasses designing, implementing, and optimizing ... additive manufacturing. * Design for Manufacturing (DFM): Ability to design products with ...

Dover Corporation

Manufacturing Engineer

Allentown, PA · On-site

$72K - $92K/yr

SCOPE A Manufacturing Engineer's scope encompasses designing, implementing, and optimizing ... additive manufacturing.  * Design for Manufacturing (DFM): Ability to design products with ...

Dover Corporation

Manufacturing Engineer

Allentown, PA

$72K - $93K/yr

SCOPE A Manufacturing Engineer's scope encompassesdesigning, implementing, and optimizing ... additive manufacturing. * Design for Manufacturing (DFM):Ability to design products with ...

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Senior Additive Manufacturing Engineer information

What does a senior additive manufacturing engineer do?

A Senior Additive Manufacturing Engineer leads the design, development, and optimization of 3D printing processes and technologies within a company. They oversee the entire lifecycle of additive manufacturing projects, from concept to production, ensuring quality and efficiency. Their responsibilities include selecting appropriate materials, troubleshooting equipment, implementing best practices, and collaborating with cross-functional teams on innovative manufacturing solutions. Additionally, they mentor junior engineers and help drive advancements in additive manufacturing capabilities.

What are the key skills and qualifications needed to thrive as a senior additive manufacturing engineer?

To thrive as a Senior Additive Manufacturing Engineer, you need expertise in materials science, mechanical engineering, and 3D printing processes, typically supported by a relevant engineering degree and several years of industry experience. Familiarity with CAD software, additive manufacturing machines, simulation tools, and certifications such as ASME or SME Additive Manufacturing credentials are commonly required. Strong problem-solving abilities, project management, and effective communication skills help drive innovation and collaborate across multidisciplinary teams. These skills ensure the successful design, optimization, and implementation of advanced additive manufacturing solutions in a competitive and evolving field.

How does a senior additive manufacturing engineer typically collaborate with cross-functional teams in a production environment?

A Senior Additive Manufacturing Engineer frequently works closely with design, materials, and quality assurance teams to ensure that 3D-printed components meet performance and regulatory standards. They are often involved in design reviews, providing input on manufacturability, and coordinating with production engineers to optimize printing processes. Regular communication and problem-solving with these teams help to identify potential issues early and drive continuous improvement. Their role also often involves training junior engineers and supporting technology integration across departments.

What is the difference between Senior Additive Manufacturing Engineer vs Additive Manufacturing Technician?

AspectSenior Additive Manufacturing EngineerAdditive Manufacturing Technician
CredentialsBachelor's or Master's in Engineering, certifications in additive manufacturingTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesign, development, and process optimization in R&D or manufacturing settingsOperating and maintaining 3D printers on production floors
ResponsibilitiesDesigning parts, improving processes, overseeing projectsSetting up printers, troubleshooting, post-processing

The Senior Additive Manufacturing Engineer focuses on designing, optimizing, and managing additive manufacturing processes, often in a leadership or project role. In contrast, the Additive Manufacturing Technician handles the hands-on operation and maintenance of 3D printers. Both roles are essential but differ in scope, responsibilities, and required experience.

What are the most commonly searched types of Additive Manufacturing Engineer jobs in Pennsylvania?

The most popular types of Additive Manufacturing Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Senior Additive Manufacturing Engineer jobs?

Cities in Pennsylvania with the most Senior Additive Manufacturing Engineer job openings:

Senior Additive Manufacturing Engineer jobs near you

Quality & Metrology Technician in Additive Manufacturing

Horsham, PA • On-site

American Additive Manufacturing, LLC
Manufacturing • 11 - 50 employees
Learn more about American Additive Manufacturing, LLCexternal

$17.75 - $24/hr

Full-time

Medical, Retirement, PTO

Posted 16 days ago

Job description

Benefits:
  • Simple IRA Matching
  • Competitive salary
  • Free food & snacks
  • Health insurance
  • Opportunity for advancement
  • Paid time off
  • Training & development
  • Wellness resources

About the Role

American Additive Manufacturing, LLC is looking for a Quality & Metrology Technician to help ensure the precision, performance, and compliance of mission-critical additive manufactured components serving the Aerospace, Defense, Space, and Industrial markets.
This is a hands-on role for someone who enjoys solving technical challenges, working with advanced inspection technologies, and making a direct impact on product quality. Approximately 80% of your time will be dedicated to quality assurance, inspection, metrology, and continuous improvement initiatives, while the remaining 20% will support manufacturing operations to help maintain production flexibility and meet customer delivery commitments.
Working within our AS9100-certified Quality Management System, you'll utilize state-of-the-art laser scanning equipment, industrial 3D printing technologies, and advanced metrology tools to ensure every part meets the highest standards of accuracy, compliance, and customer satisfaction.
Primary Responsibilities

Quality & Metrology (Approximately 80%)

  • Perform in-process, final, and AS9102 First Article Inspections (FAIs) of manufactured components.
  • Operate advanced laser scanning and metrology equipment to perform dimensional inspections, process validation, reverse engineering, and customer reporting.
  • Investigate quality issues and customer concerns using structured root cause analysis while leading corrective and preventive actions (CAPA), including implementation, documentation, and effectiveness verification.
  • Prepare inspection reports, FAI packages, Certificates of Conformance, and customer quality documentation. 
  • Support customer audits, source inspections, corrective actions, and quality inquiries.
  • Maintain controlled quality documentation in accordance with our AS9100 Quality Management System.
  • Participate in internal quality audits, customer audits, and regulatory assessments.
  • Support calibration activities and Material Review Board (MRB) activities involving nonconforming material.
  • Analyze inspection data, monitor quality metrics, identify trends, and recommend process improvements.
  • Partner closely with engineering and production teams to continuously improve manufacturing processes, product quality, and regulatory compliance.
Production (Approximately 20%)

  • Support additive manufacturing production operations through machine operation, post-processing, finishing, material handling, preventative maintenance, inventory management, and production scheduling as business needs require.
  • Perform basic equipment troubleshooting and assist with maintaining production equipment.
  • Maintain a clean, organized, and safe manufacturing environment while supporting Lean Manufacturing and 5S initiatives.

Qualifications

Required

  • High school diploma or equivalent.
  • Proven mechanical aptitude with exceptional attention to detail.
  • Ability to interpret engineering drawings and technical specifications.
  • Strong written and verbal communication skills with basic computer proficiency.
  • Ability to safely perform hands-on inspection and manufacturing activities in a production environment.
  • Must qualify as a U.S. Person under applicable ITAR regulations.*
Preferred

  • Associate's or Bachelor's degree in Engineering Technology, Manufacturing Technology, Mechanical Engineering, Quality, or a related field.
  • 2–5 years of experience in manufacturing quality, inspection, metrology, or additive manufacturing.
  • Experience working within an AS9100 or ISO 9001 Quality Management System.
  • Experience performing AS9102 First Article Inspections.
  • Working knowledge of GD&T and ASME Y14.5.
  • Experience with laser scanners, CMMs, FARO Arms, or metrology software (PolyWorks, VXinspect, Geomagic, or similar).
  • Experience with root cause analysis and corrective action methodologies (8D, 5 Why, Fishbone, etc.).
  • Experience managing controlled documentation within a Quality Management System.
  • Familiarity with statistical quality tools such as SPC, MSA, and process capability studies.
  • Working knowledge of Lean Manufacturing and continuous improvement methodologies.
  • Basic CAD experience (SolidWorks or equivalent) is a plus.

What We Offer

You'll play an integral role within a growing team that's redefining advanced manufacturing through innovative additive technologies and engineering expertise.
  • A high-impact role with meaningful ownership and visibility
  • A collaborative, team-oriented culture built around innovation, accountability, and continuous improvement.
  • Access to industry-leading additive manufacturing, laser scanning, and metrology technologies.
  • Competitive compensation.
  • Comprehensive healthcare plan.
  • Retirement savings plan.
  • Paid time off (PTO) and paid holidays.
  • Professional development and career advancement opportunities.
  • Complimentary access to our building's fitness center.

American Additive Manufacturing Overview

American Additive Manufacturing delivers world-class additive manufacturing and engineering services to the Aerospace, Defense, Space, and Industrial manufacturing markets. Through industry-leading 3D printing technologies, engineering expertise, and an uncompromising commitment to quality, we help our customers accelerate innovation while delivering reliable, production-ready components.
*American Additive Manufacturing is an Equal Opportunity Employer. This position requires access to information and technology that is subject to the International Traffic in Arms Regulations (ITAR) and/or Export Administration Regulations (EAR). All applicants must be "U.S. persons" within the meaning of ITAR, which includes U.S. citizens, lawful permanent residents (green card holders), or individuals admitted to the U.S. as refugees or granted asylum.

Closing Summary

If you're passionate about quality, precision, and advanced manufacturing, this is an opportunity to work with cutting-edge technologies while helping produce components that support some of the world's most demanding industries. Join a team where your expertise directly influences product quality, customer success, and the future of additive manufacturing.