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Safety Instrumented System Engineer Jobs (NOW HIRING)

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Process Safety Engineer

Pasadena, TX · On-site

$90 - $120/hr

Process Safety Engineer Supports site compliance with OSHA's Process Safety Management (PSM) rule ... Instrumented System (SIS) documentation and supporting Safety Integrity Level (SIL) scenario ...

Bechtel

ICSS CSE/DCS

Brownsville, TX

... Safety Instrumented System (SIS), the process Fire and Gas System (FGS), and subsystem Programmable Logic Controllers (PLC). The ICSS Specialist will work with project instrument, electrical ...

Socket.dev

Sr. Process Safety Consultant

Atlanta, GA · On-site

$110 - $175/hr

Understanding of safety instrumented systems and controls (a plus) * Previous engineering experience, in one or more of the following industries: Oil and gas, Chemical, Pulp and paper, Industrial ...

ORAU

Control System Engineer

Greenville, SC · On-site

The Control Systems Engineer will collaborate with multidisciplinary engineering team, project ... Develop specifications and design of DCS, PLC and Safety Instrumented Systems (SIS) hardware and ...

Bechtel

ICSS Specialist

Port Arthur, TX

... Safety Instrumented System (SIS), the process Fire and Gas System (FGS), and subsystem Programmable Logic Controllers (PLC). The ICSS Specialist will work with project instrument, electrical ...

ORAU

Control System Engineer

Greenville, SC · On-site

The Control Systems Engineer will collaborate with multidisciplinary engineering team, project ... Develop specifications and design of DCS, PLC and Safety Instrumented Systems (SIS) hardware and ...

ORAU

Control System Engineer

Houston, TX

The Control Systems Engineer will collaborate with multidisciplinary engineering team, project ... Develop specifications and design of DCS, PLC and Safety Instrumented Systems (SIS) hardware and ...

ORAU

Control System Engineer

Greenville, SC

The Control Systems Engineer will collaborate with multidisciplinary engineering team, project ... Develop specifications and design of DCS, PLC and Safety Instrumented Systems (SIS) hardware and ...

INEOS Belgium

$110 - $150/hr

Provide guidance on Safety Instrumented System (SIS) documentation, Safety Integrity Level (SIL ... Support Operations, Engineering, Maintenance, SHE and project teams with process safety reviews ...

Bechtel

CAT Engineer

Houston, TX

... System (DCS), Safety Instrumented System (SIS), the process Fire and Gas System (FGS), and ... The CAT Engineer will work with project instrument, electrical, mechanical, and process engineers ...

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Safety Instrumented System Engineer information

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How much do safety instrumented system engineer jobs pay per hour?

As of Aug 22, 2026, the average hourly pay for safety instrumented system engineer in the United States is $66.89, according to ZipRecruiter salary data. Most workers in this role earn between $54.33 and $79.09 per hour, depending on experience, location, and employer.

What is a safety instrumented system engineer?

Safety Instrumented System (SIS) Engineers are specialized professionals responsible for designing, implementing, and maintaining automated safety systems in industrial environments, such as oil and gas, chemical, and manufacturing plants. Their primary role is to ensure that safety systems, like emergency shutdowns and alarms, function correctly to protect people, equipment, and the environment from hazardous incidents. SIS Engineers work closely with other engineering disciplines to assess risks, develop safety requirements, and verify that safety systems comply with industry standards. They are essential for maintaining regulatory compliance and minimizing operational risks.

What are the key skills and qualifications needed to thrive as a safety instrumented system engineer?

To thrive as a Safety Instrumented System Engineer, you need a solid background in control systems engineering, process safety, and safety standards like IEC 61511, usually supported by a degree in engineering and relevant work experience. Familiarity with safety PLCs, Distributed Control Systems (DCS), safety lifecycle management tools, and certifications such as TÜV Functional Safety Engineer are typically required. Strong analytical thinking, attention to detail, and effective communication are crucial soft skills for collaborating with multidisciplinary teams and ensuring system integrity. These competencies are essential to design, implement, and maintain safety systems that protect people, assets, and the environment in high-risk industrial settings.

What are some common challenges faced by safety instrumented system engineers on large industrial projects?

Safety Instrumented System Engineers often encounter challenges such as ensuring compliance with international safety standards (like IEC 61511), integrating safety systems with existing plant control systems, and managing complex documentation requirements. Collaboration with multidisciplinary teams—such as process engineers, control engineers, and project managers—is essential to align safety requirements with operational needs. Additionally, these engineers must frequently troubleshoot unexpected issues during commissioning and ensure that all safety functions are properly validated before start-up.

What is the difference between Safety Instrumented System Engineer vs Control Systems Engineer?

AspectSafety Instrumented System EngineerControl Systems Engineer
CertificationsFunctional Safety certifications (e.g., IEC 61511, IEC 61508)Control system design and programming certifications (e.g., PLC, DCS)
Work EnvironmentIndustrial plants, process industries, safety-critical systemsManufacturing, automation, process control environments
Industry UsageProcess safety, oil & gas, chemical manufacturingAutomation, manufacturing, building management
Primary FocusEnsuring safety integrity and risk reductionOptimizing control processes and system performance

The Safety Instrumented System Engineer focuses on designing and maintaining safety systems to prevent accidents, emphasizing safety integrity and risk management. In contrast, the Control Systems Engineer concentrates on controlling and automating processes for efficiency. While both roles work within industrial environments and may require technical certifications, their core responsibilities differ significantly in safety versus control optimization.

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Safety Instrumented System Engineer jobs near you
Infographic showing various Safety Instrumented System Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $139,121 per year, or $66.9 per hour.

Process Safety Engineer

Default Brand

Pasadena, TX • On-site

$90 - $120/hr

Other

Posted 4 days ago

Job description

Process Safety Engineer

Supports site compliance with OSHA’s Process Safety Management (PSM) rule (29 CFR Part 1910.119), the EPA’s RMP rule (40 CFR Part 68), and industry best practices and consensus standards (API, ASTM, ASME) pertaining to chemical process safety.

ESSENTIAL DUTIES & RESPONSIBILITIES
  • Implement and maintain PSM and RMP programs in accordance with regulatory requirements.
  • Manage and lead Process Hazard Analysis (PHA), Layer of Protection Analysis (LOPA), Facility Siting Studies, and other PSM-related studies for existing processes, projects, and modifications.
  • Collaborate with cross-functional teams to assess and manage change through Management of Change (MOC) processes.
  • Develop and enhance written HSSE & PSM procedures, policies, and documentation.
  • Perform and lead incident investigations.
  • Conduct regular audits to ensure compliance with internal procedures and industry standards.
  • Provide required safety & process safety training to plant personnel to enhance awareness and understanding.
  • Assist sites in addressing Safety Instrumented System (SIS) documentation and supporting Safety Integrity Level (SIL) scenario analysis, and Functional Safety Assessments.
  • Support and manage relief device systems and maintain appropriate and accurate information.
  • Stay updated on industry best practices, regulations, and standards related to process safety.
  • Provide project input concerning process safety requirements, including recognized and generally accepted good engineering practices (RAGAGEP) and industry consensus standards (NFPA, ASME, API, IEC, and ASTM) to prevent, control, and mitigate risks.
  • Conduct chemical dispersion modeling for PSM/RMP analysis as needed.
  • Perform any other safety-related compliance work as needed by HSSE manager.
  • Demonstrate emotional intelligence skills:
    • Emotional Empathy
    • Positive Attitude
    • Excellent Communication Skills
    • Flexibility / Adaptability
Qualifications & Required Experience
  • Bachelor’s or higher degree in Chemical Engineering or related field.
  • 3-5 years of Process/Technical Service Engineering experience.
  • Experience reviewing MOCs and managing MOC program.
  • Experience in incident investigation, including root cause analysis.
  • Experience conducting presentations and training.
Required Skills
  • Intermediate proficiency in MS Word, MS Outlook, MS PowerPoint, and MS Excel.
  • Team Player – works well as a member of a group.
  • Detail Oriented – capable of carrying out a task with all details necessary to get the task done well.
Behaviors
  • Team Player – works well as a member of a group.
  • Detail Oriented – capable of carrying out a task with all details necessary to get the task done well.
Equal Opportunity Employer

Protected Veterans/Individuals with Disabilities. This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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